The invention relates to the
casting technology of complex-structure
ductile iron thin-wall castings, such as a fuel feed case, which are important parts of a ship
turbocharger, and in particular relates to a
casting method of a complex-structure
ductile iron thin-wall
casting of the ship
turbocharger. The casting method includes the steps of, in sequence, fabricating moulds, modeling, making a core, assembling the moulds, pouring and clearing the sand shakeout. The method is characterized in that a pouring
system used in the pouring process consists of a riser runner, a chilling block, a live riser arranged on a bottom
flange of the fuel feed case and a feeding head arranged at the lateral side of the bottom
flange. A filter screen is arranged on the pouring
system. With the casting method disclosed by the invention, the defect of
shrinkage porosity of the bottom
flange of the fuel feed case is solved, the conventional idea of changing the entire cast solidification sequence by increasing the number the chilling blocks is thoroughly changed, the problem of
shrinkage porosity at the bottoms of the castings is completely improved by adopting the new feeding scheme, the percent of pass of the castings is improved, and regular
batch production of the castings is ensured.