U-shaped assembly line for intelligent manufacturing of automotive electronics

Abstract

The invention relates to the field of intelligent manufacturing of automotive electronics, in particular to a U-shaped assembly line for intelligent manufacturing of automotive electronics. The U-shaped assembly line comprises a feeding unit, an ICT test unit, a program burning unit, a sensitivity test unit, an assembling unit, a finished product function test unit and a packing unit, wherein theunits are arranged in a U shape according to production processes and transmitted through a conveyer belt. The assembly line is built by adoption of lean pipes, a cell ideal is fused; manual transferis matched with belt transfer, workers stand to carry out operation, and automatic processes are adopted, so that the labor demand can be greatly reduced, the production efficiency can be improved, the degree of dependency, on operation levels of operators, of product quality can be reduced at the same time; the completion effect of each process is automatically detected, so that the detection efficiency and detection result errors can be improved; an unqualified product placing box is set to be red, so that the operators can distinguish the unqualified products and the probability of mixing unqualified products into qualified products can be greatly reduced; and through setting a barcode fool-proof device for each unit, non-detected products at upper stations can be effectively preventedfrom flowing into lower stations.

Description

technical field [0001] The invention relates to the field of intelligent manufacturing of automotive electronics, in particular to a U-shaped assembly line for intelligent manufacturing of automotive electronics. Background technique [0002] The assembly process of automotive electronic module assembly mainly includes ICT test, program burning, sensitivity test, assembly, function test, packaging and other processes. In the traditional technology, the entire production process is basically completed manually in various small scattered workstations, and the transfer of materials between workstations is completed by manual handling. This kind of production mode needs to be equipped with a large number of production operators, and the labor cost is high; independent workstations complete each process, manual handling of materials is frequent, and production efficiency is low; manual inspection of the effect of each process is inefficient and the error is relatively large; the ...

AI Technical Summary

Problems solved by technology

This kind of production mode needs to be equipped with a large number of production operators, and the labor cost is high; independent workstations complete each process, manual handling of materials is frequent, and production efficiency is low; manual inspection of the effect of each process is inefficient and the error is relatively large; the production personnel's operating level is direct Affecting product quality, personnel flow, and operation training may affect the progress of production; frequent material flow between processes causes congestion and confusion in the production workshop, increasing the difficulty of workshop management

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