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Method for preparing superfine tungsten carbide powder

A technology of tungsten carbide and powder is applied in the field of preparing ultrafine tungsten carbide powder, which can solve the problems of complex process flow, long crushing time, affecting powder properties, etc., and achieve the effect of promoting bonding reaction, shortening reaction time and high industrial value.

Inactive Publication Date: 2019-01-18
NORTHEASTERN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the production process of ultra-fine tungsten carbide powder widely used in industry is mainly tungsten oxide hydrogen reduction carbonization method and high-energy ball milling method; while the tungsten oxide hydrogen reduction carbonization method needs to pass hydrogen gas into the high temperature furnace to reduce tungsten trioxide to tungsten powder, then mix tungsten powder and carbon black according to the same mass ratio, and carbonize in hydrogen atmosphere, the carbonization temperature is 1400-1600℃, this method has complicated process, high energy consumption and high cost; while the high energy ball milling method needs to After the tungsten powder and carbon powder are evenly mixed, put them into a high-energy ball mill with a speed of up to 800r / min for long-term ball milling, and this method requires a high speed of the ball mill, and the efficiency of the ball mill to crush WC powder is low, so it takes a long time for crushing Time, the particle size distribution of the product is difficult to control, which affects the powder performance

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  • Method for preparing superfine tungsten carbide powder
  • Method for preparing superfine tungsten carbide powder
  • Method for preparing superfine tungsten carbide powder

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Embodiment 1

[0034] A method for preparing ultrafine tungsten carbide powder, comprising:

[0035] S100, after mixing 90g tungsten powder, 7.2g carbon black, 4g nickel powder and 6g cobalt powder, be mixed with mixed raw material;

[0036] S200. Put the mixed raw materials into the ball mill tank of the ball mill, and then add stainless steel or tungsten carbide grinding balls with a diameter of 3mm, wherein the ball-to-material ratio of the grinding balls and the mixed raw materials is 15:1, and protect the ball mill tank with inert gas or vacuum treatment;

[0037] S300, after putting the ball mill pot into the furnace of the ball mill, setting the speed of the motor of the ball mill to 450-500rpm, and then ball milling the mixed raw materials;

[0038] S400. After heating the furnace with the ball mill tank to 750° C. at a heating rate of 4° C. / min, heat the furnace for 80 hours, and during the heating and heat preservation process of the furnace, the ball mill continuously grinds the ...

Embodiment 2

[0041] A method for preparing ultrafine tungsten carbide powder, comprising:

[0042] S100, after mixing 90g of tungsten powder, 9g of carbon black, 4g of nickel powder and 8g of cobalt powder, it is prepared into a mixed raw material;

[0043] S200. Put the mixed raw materials into the ball mill tank of the ball mill, and then add stainless steel or tungsten carbide grinding balls with a diameter of 3mm, wherein the ball-to-material ratio of the grinding balls and the mixed raw materials is 20:1, and protect the ball mill tank with inert gas or vacuum treatment;

[0044] S300, after putting the ball mill pot into the furnace of the ball mill, setting the speed of the motor of the ball mill to 450-500rpm, and then ball milling the mixed raw materials;

[0045]S400. After heating the furnace with the ball mill tank to 700° C. at a heating rate of 6° C. / min, heat the furnace for 70 hours, and during the heating and heat preservation process of the furnace, the ball mill continu...

Embodiment 3

[0048] A method for preparing ultrafine tungsten carbide powder, comprising:

[0049] S100, after mixing 90g tungsten powder, 8.4g carbon black, 7g nickel powder and 8g cobalt powder, be mixed with mixed raw material;

[0050] S200. Put the mixed raw materials into the ball mill tank of the ball mill, and then add stainless steel or tungsten carbide grinding balls with a diameter of 3mm, wherein the ball-to-material ratio of the grinding balls and the mixed raw materials is 30:1, and protect the ball mill tank with inert gas or vacuum treatment;

[0051] S300, after putting the ball mill pot into the furnace of the ball mill, setting the speed of the motor of the ball mill to 450-500rpm, and then ball milling the mixed raw materials;

[0052] S400. After heating the furnace with the ball mill tank to 800° C. at a heating rate of 5° C. / min, heat the furnace for 60 hours, and during the heating and heat preservation process of the furnace, the ball mill continuously grinds the ...

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Abstract

The invention discloses a method for preparing superfine tungsten carbide powder. The method comprises the following steps: proportioning tungsten powder and carbon black according to a mass ratio of1: (1 to 1.5), then adding mixed powder of nickel powder and cobalt powder which accounts for 10 to 15 percent of the total mass of the tungsten powder and the carbon black, and preparing a mixed rawmaterial; loading the mixed raw material into a ball milling tank of a ball milling machine, adding a grinding ball, and protecting the ball milling tank with inert gas or vacuuming the ball milling tank; placing the ball milling tank into a hearth of the ball milling machine, and then starting the ball milling machine to ball-milling the mixed raw material; heating the hearth with the ball milling tank to 700 to 800 DEG C, and preserving the heat of the hearth for 60 to 80 hours; and stopping the ball milling machine, cooling the hearth to room temperature, and taking out the ball milling tank, thus obtaining the superfine tungsten carbide powder with uniform granularity. The method not only has the advantages of simple process, less energy consumption, and low cost, but also can shortenthe reaction time, and has high industrial value.

Description

technical field [0001] The invention belongs to the technical field of tungsten carbide-based cemented carbide, and in particular relates to a method for preparing superfine tungsten carbide powder. Background technique [0002] With the rapid development of science and technology, the demand for cemented carbide in industrial production and people's daily life is increasing day by day. Ultra-fine tungsten carbide (WC), as the most widely used cemented carbide material, not only has high hardness and good wear resistance, but also has high strength and toughness, so it is widely used in the field of difficult-to-cut machining. And in fact, when all other conditions are equal, every property of tungsten carbide-based cemented carbide, such as hardness, modulus, wear resistance, compressive strength, etc., decreases with the average particle size of tungsten carbide powder. Small and strong, so it has far-reaching significance for the preparation of ultra-fine tungsten carbid...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01B32/949
CPCC01B32/949C01P2002/72C01P2004/03C01P2004/53C01P2004/62
Inventor 陈建设刘奎仁刘铭哲韩庆李斌川
Owner NORTHEASTERN UNIV