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A kind of titanium and titanium alloy casting and forming method thereof

A molding method and technology for titanium alloys, applied in the field of titanium and titanium alloy casting and casting molding, can solve the problems of complex core preparation process, difficult core cleaning, poor dimensional accuracy, etc., so as to avoid cracking and deformation problems and improve poor finish , the effect of good dimensional accuracy

Active Publication Date: 2020-09-29
BAIMTEC MATERIAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For titanium alloy castings with large size and small gap inner cavity structure (size ≥ 300mm, wall thickness ≤ 10mm), the traditional ceramic core method is not only complicated in the preparation process of the core, low in yield, high in cost and dimensional accuracy Poor, and there are problems such as difficulty in core cleaning
In addition, it is extremely difficult to adopt investment casting or graphite casting, and it is even impossible to form

Method used

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  • A kind of titanium and titanium alloy casting and forming method thereof
  • A kind of titanium and titanium alloy casting and forming method thereof
  • A kind of titanium and titanium alloy casting and forming method thereof

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Experimental program
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Effect test

Embodiment 1

[0033] Such as figure 1 The titanium alloy impeller casting shown has an outline size of φ480*200mm. The casting is a semi-closed structure with a narrow and long inner cavity, and the minimum internal gap is only 5mm. Due to the narrow and long inner cavity of the casting, it is extremely difficult to adopt investment casting or graphite casting, and even cannot be formed. Using the ceramic core method, the molding of the ceramic core is difficult, the cost is high, and subsequent cleaning is difficult. This problem can be well solved by adopting the forming method of the present invention, and the specific implementation steps are as follows:

[0034] 1. Preparation of large thin-walled precision sand cores

[0035] ⑴Preparation of sand core blank

[0036] The raw materials for preparing the sand core (10% of bauxite sand of 8 mesh to 12 mesh, 10% of bauxite sand of 16 mesh to 80 mesh, 2% of silicate strengthening agent, 15% of silica sol, and the balance of 150 mesh to 2...

Embodiment 2

[0058] A forming method of a titanium alloy impeller casting, the specific implementation steps are as follows:

[0059] 1. Preparation of large thin-walled precision sand cores

[0060] ⑴Preparation of sand core blank

[0061] The raw materials for preparing the sand core (12% of bauxite sand of 8 mesh to 12 mesh, 15% of bauxite sand of 16 mesh to 80 mesh, 4% of silicate strengthening agent, 17% of silica sol, and the balance of 150 mesh to 200 mesh Purpose bauxite powder) after mixing evenly, fill the inner cavity of the sand core mold and tamp it evenly. After the molding is completed, take out the original sand core blank, place the original sand core blank in the sand box equipped with refractory powder, and Complete landfill, the thickness of the landfill powder is 10mm~30mm;

[0062] ⑵Put the sand core and the sand box together in a low-temperature oven for baking, the baking temperature is 180°C, keep warm for 2 hours, then raise the temperature to 350°C, keep warm f...

Embodiment 3

[0083] A forming method of a titanium alloy impeller casting, the specific implementation steps are as follows:

[0084] 1. Preparation of large thin-walled precision sand cores

[0085] ⑴Preparation of sand core blank

[0086] The raw materials for preparing the sand core (15% of bauxite sand of 8 mesh to 12 mesh, 20% of bauxite sand of 16 mesh to 80 mesh, 8% of silicate strengthening agent, 20% of silica sol, and the balance of 150 mesh to 200 mesh Purpose bauxite powder) after mixing evenly, fill the inner cavity of the sand core mold and tamp it evenly. After the molding is completed, take out the original sand core blank, place the original sand core blank in the sand box equipped with refractory powder, and Complete landfill, the thickness of the landfill powder is 30mm;

[0087] ⑵Put the sand core and the sand box together in a low-temperature oven for baking, the baking temperature is 200°C, keep warm for 3 hours, then raise the temperature to 450°C, keep warm for 3 ...

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Abstract

The invention relates to a titanium and titanium alloy casting piece forming method. The method comprises the steps: preparing a sand core, preparing a graphite casting mould, assembling the sand coreand the graphite casting mould to obtain a casting mould, preheating the casting mould, pouring, condensing a casting piece and clearing the sand core and the graphite casting mould. According to thetitanium and titanium alloy casting piece forming method disclosed by the invention, different granularities of bauxite powder is mainly utilized as a base material of the sand core, so that large thin-wall sand core blank forming is facilitated; a large thin-wall sand core is embedded into refractory powder in roasting and calcining processes, reasonable roasting technology parameters are designed, and the adverse situations of deformation and cracking of the sand core are effectively prevented. By means of the forming method disclosed by the invention, accurate sand cores with the characteristics of large sizes and thin walls can be formed; the prepared sand cores have the advantages of good size accuracy, high yield and good deformability; performance of the sand cores can meet the performance requirements required by titanium and titanium alloy casting.

Description

technical field [0001] The invention belongs to the field of casting molding, in particular to the technical field of titanium and titanium alloy casting. Background technique [0002] With the rapid development of aviation, aerospace, ships, weapons, petrochemical and other fields, there are more and more demands for titanium and titanium alloy castings with complex cavities. For castings with complex cavities, ceramic molds are mainly used. Core method. At present, the ceramic core raw materials for titanium alloy casting mainly use yttrium oxide, zirconia, etc., and the injection molding process is used. Limited by technical capabilities and equipment conditions, it is suitable for the preparation of small and medium-sized cores. For titanium alloy castings with large size and small gap inner cavity structure (size ≥ 300mm, wall thickness ≤ 10mm), the traditional ceramic core method is not only complicated in the preparation process of the core, low in yield, high in cost...

Claims

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Application Information

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IPC IPC(8): B22C1/00B22C3/00B22C9/10B22C9/12B22C9/02B22C9/22B22C9/28
CPCB22C1/00B22C3/00B22C9/02B22C9/10B22C9/12B22C9/22B22C9/28
Inventor 肖强伟王德季鞠忠强殷建峰陈红瑞
Owner BAIMTEC MATERIAL CO LTD