Composite material, automobile spare tire cover and preparation method thereof

A composite material and spare tire cover technology, which is applied in spare tire layout, chemical instruments and methods, vehicle parts, etc., can solve the problems of spare tire cover deformation, thick thickness, and high grammage, so as to improve product competitiveness and reduce Costs, Multiple Choice Effects

Pending Publication Date: 2019-02-01
上海华迎汽车零部件有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1. High product weight and thickness: In order to meet certain load-bearing performance requirements, some spare tire covers use high-weight materials, such as 3000g / ㎡wood powder board; and for the PU glass fiber paper honeycomb board currently used more, due to The existence of the paper core must meet the specified bearing capacity design requirements, resulting in thicker thickness of the entire part, so the existing boards often have high weight or thick thickness
As a result, some users, especially female customers, are quite laborious when taking the spare tire cover
[0004] 2. The carrying capacity is not up to the standard: At present, major automobile manufacturers are promoting lightweight, but simply for the lightweight of parts, the carrying capacity of the spare tire cover product cannot meet the carrying requirement of 180kg, causing customers to use it when it is placed. When carrying heavy items, the spare tire cover may be deformed or even broken
[0005] 3. Emission of a large amount of harmful gases: PU fiberglass paper honeycomb panels are widely used in automobile factories. Since the honeycomb layer uses paper cores, the current domestic paper core sources are mostly corrugated paper made of packaging paper recycled with some particle auxiliary materials. , and such a core layer is likely to release carcinogens such as formaldehyde, acetaldehyde, and acetone in a high-temperature environment such as summer. Customers, especially women and children, will be exposed to it for a long time, which will seriously affect their health.

Method used

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  • Composite material, automobile spare tire cover and preparation method thereof
  • Composite material, automobile spare tire cover and preparation method thereof
  • Composite material, automobile spare tire cover and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] see figure 1 and figure 2 , in this embodiment, the composite material designed by the present invention has a five-layer structure, which is a high-strength epoxy resin layer, a glass fiber felt layer, a high-strength epoxy resin layer, a glass fiber felt layer, and a high-strength epoxy resin layer from top to bottom. Layers of strength epoxy resin, each layer is bonded by glue. The third layer of high-strength epoxy resin layer is the middle layer of the odd-numbered core layer, and the epoxy resin layer of the middle layer is covered up and down by the glass fiber felt layers on the upper and lower sides. The advantages of the composite material are: the combination of glass fiber felt and epoxy resin can effectively reduce the weight and thickness of the material under the condition of satisfying its bearing capacity performance, and realize the purpose of light weight; at the same time, it can also prevent moisture and mildew , Mothproof, etc., while effectivel...

Embodiment 2

[0026] Adopt the method of the present invention to prepare the spare tire cover of certain vehicle type, its part size is: 1000*840mm, used composite material, comprises epoxy resin, fiberglass felt, and described epoxy resin fiberglass plate adopts five-layer composite layer structure, They are the first layer of epoxy resin, the second layer of glass fiber felt, the third layer of epoxy resin, the fourth layer of glass fiber felt and the fifth layer of epoxy resin, that is, continuous glass fiber through the prepreg process mold forming.

[0027] In the present embodiment, the method for using the composite material to prepare the automobile spare tire cover is as follows:

[0028] 1) Preparation of epoxy resin glass fiber board composite material: using prepreg process, the continuous glass fiber mat is impregnated with resin in advance, after compound cooling in the mold cavity, the spare semi-finished product is stored, and then the semi-finished material is stacked in t...

Embodiment 3

[0039] In this embodiment, the applicant has passed the static abuse test (distributed load test) and adopted the PHV1450-DV high and low temperature environmental test chamber to test the composite material of the present application under the load of 200 kg. The test results are as follows:

[0040] The test result of embodiment 3.1

[0041]

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Abstract

The invention relates to the technical field of automobile materials, in particular to a composite material, an automobile spare tire cover and a preparation method thereof. The composite material hasa multi-layer composite layer structure, and the composite layer structure is composed of epoxy resin layers and glass fiber felt layers which are alternately arranged, the composite layer structurecomprises an odd number of layers, and a top layer, a bottom layer, and a middle layer of the composite layer structure are the epoxy resin layers. Compared with the prior art, the composite materialhas the advantages that the technical scheme designed by the invention can effectively utilize a currently mature epoxy resin prepreg process, and changes the material structure stratification of a spare tire cover sheet on the existing market, the weight of a car trunk spare tire cover product is reduced by 20%, the thickness is reduced by 35%, the bearing capacity is up to 200kg, the odor emission is improved, at the same time, the composite material satisfies more choices for customers in designing data, reduces costs and improves product competitiveness.

Description

technical field [0001] The invention relates to the technical field of automobile materials, in particular to a composite material, an automobile spare tire cover and a preparation method thereof. Background technique [0002] The spare tire cover in the luggage compartment of a car is mainly used to carry items and absorb the noise from outside the car at the same time, so it has better load-carrying performance. Lightweight and environmentally friendly spare tire cover products will be one of the first choices for customers to buy cars. selection factor. At present, the widely used materials for the spare tire cover are mainly PU glass fiber paper honeycomb, PP wood powder board and so on. Now the spare tire cover on the market mainly faces the following problems: [0003] 1. High product weight and thickness: In order to meet certain load-bearing performance requirements, some spare tire covers use high-weight materials, such as 3000g / ㎡wood powder board; and for the PU ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B27/38B32B27/12B32B17/02B32B17/10B32B9/00B32B9/04B32B7/12B32B33/00B32B27/04B32B27/36B32B38/08B32B37/08B32B37/06B32B37/12B32B37/10B62D43/00
CPCB62D43/005B32B5/02B32B5/08B32B7/12B32B9/045B32B27/12B32B27/38B32B33/00B32B37/06B32B37/08B32B37/10B32B37/1284B32B38/08B32B2307/718B32B2260/046B32B2262/0284B32B2262/14B32B2262/101B32B2262/106B32B2605/08B32B2605/003
Inventor 郑伟夏新坤刘启超
Owner 上海华迎汽车零部件有限公司
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