Rubber banburying process optimization method

Abstract

The invention relates to the field of rubber production process, in particular to a rubber banburying process optimization method. The method comprises the following steps that a plurality of temperature sensing modules are installed on an inner wall of an internal mixer, the temperature sensing modules are provided with temperature sensors, wireless transceivers and storage batteries, and the temperature sensing modules are used for wirelessly transferring the temperature in the internal mixer to a controller located outside the internal mixer; a temperature adjusting pipeline arranged in a tortuous mode is arranged inside the internal mixer, and cooling water or heat-conducting oil is introduced into the temperature adjusting pipeline; when the temperature sensing modules detect that theinternal temperature of the internal mixer is abnormal, the temperature of rubber is adjusted through the temperature adjusting pipeline; and a preheating pipe is spirally arranged in a storage box of the internal mixer, the preheating pipe communicates with a constant temperature pipeline, and rubber raw materials in the storage box are preheated by the preheating pipe. The rubber banburying process optimization method improves the production efficiency of rubber products and the quality of rubber products by improving the temperature control precision of rubber plastic and in the mixing process.

Description

technical field [0001] The invention relates to the field of rubber production technology, in particular to a method for optimizing a rubber mixing process. Background technique [0002] The main raw materials of rubber products are raw rubber, various compounding agents, and fiber and metal materials as skeleton materials. The basic production process of rubber products includes six basic processes of mastication, mixing, calendering, extrusion, molding and vulcanization. . The processing process of rubber is mainly the process of solving the contradiction between plasticity and elasticity. Through various processing methods, the elastic rubber becomes plastic plasticized rubber. After adding various compounding agents to make semi-finished products, and then through vulcanization, it is plastic. The semi-finished products turn into rubber products with high elasticity and good physical and mechanical properties. [0003] The closed rubber mixer is referred to as the inte...

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Problems solved by technology

[0004] However, the traditional rubber internal mixer is not convenient to intuitively reflect the amount of stored materials, it is not convenient to remind the operator to add materials in time, it is not convenient to discharge materials in time when the materials need to be replaced, and the anti-blocking performance is poor during the storage of materials; In the process of plasticizing and mixing with internal mixer, due to the uneven temperature control in internal mixing, the production efficiency of rubber products and the quality of rubber products will not be high.

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