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A beneficiation process for underground low-grade iron ore combined with magnetic gravity to improve quality and reduce tails

A low-grade iron ore, magnetic-gravity combined technology, applied in magnetic separation, centrifuge, solid separation, etc., can solve the problems of insignificant increase in concentrate grade, high tailings grade, metal loss, etc., and achieve perfect tailings indicators , The effect of improving concentrate grade and reducing metal loss

Active Publication Date: 2021-06-01
YUXI DAHONGSHAN MINING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The original beneficiation plan uses the period of production shutdown adjustment to optimize and adjust the iron series process. The production is mainly adjusted by reducing the magnetic field of the high-gradient magnetic separator. The selected raw ore is underground low-grade ore, which has the characteristics of fine and uneven particle size. The iron-containing mineral is magnetite, followed by hematite, limonite, and a small amount of siderite. The iron series adopts a weak magnetic-strong magnetic full magnetic separation process in stages of grinding and separation, and the production process adjustment method is single. Not only the concentrate grade does not increase significantly, but the tailings grade is high and metal loss is serious

Method used

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  • A beneficiation process for underground low-grade iron ore combined with magnetic gravity to improve quality and reduce tails
  • A beneficiation process for underground low-grade iron ore combined with magnetic gravity to improve quality and reduce tails
  • A beneficiation process for underground low-grade iron ore combined with magnetic gravity to improve quality and reduce tails

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] Example 1——Underground low-grade ore test

[0041] 1. Test sample preparation and properties

[0042] The selected raw ore is underground low-grade ore, and the samples taken are subjected to coarse crushing-medium crushing-shrinkage-fine crushing-shrinkage respectively to prepare several equivalent test samples and preparation samples. The specific sample preparation process is as follows: Figure 4 .

[0043] Take 1 part of the test sample, mix it, shrink it, grind it, and send it to the laboratory. The raw ore grade and magnetic iron are shown in Table 1.

[0044] Table 1 Raw ore grade

[0045]

[0046] It can be seen from Table 1 that the TFe grade of the underground low-grade ore is 26.63%, the mFe grade is 15.86%, and the magnetic occupancy rate is 59.56%; the samples taken are representative.

[0047] 2. The main equipment of the test

[0048] Table 2 The main equipment of the test

[0049]

[0050] 3. Underground low-grade ore upgrading and tailing gr...

Embodiment 2

[0094] A beneficiation process for underground low-grade iron ore with magnetic gravity combined with quality improvement and tail reduction, including one-stage grinding, one-stage weak magnetic separation, one-stage strong magnetic separation, second-stage grinding, second-stage weak magnetic separation, three-stage strong magnetic separation, Centrifuge selection steps include:

[0095] The pretreatment step is carried out first. The pretreatment is to carry out coarse crushing, medium crushing and fine crushing of the underground low-grade iron ore raw ore. Specifically, the jaw crusher is used for coarse crushing, and the particle size range after coarse crushing is 6-38mm , and then use the roller crusher for intermediate crushing, and finally use the roller crusher for fine crushing again, and the particle size range after fine crushing is 5-15mm. The raw ore grade of the underground low-grade iron ore is 26.5% TFe grade, 15.5% mFe grade, and 59.5% magnetic occupancy ra...

Embodiment 3

[0105] A beneficiation process for underground low-grade iron ore with magnetic gravity combined with quality improvement and tail reduction, including one-stage grinding, one-stage weak magnetic separation, one-stage strong magnetic separation, second-stage grinding, second-stage weak magnetic separation, three-stage strong magnetic separation, Centrifuge selection steps, including:

[0106] The pretreatment step is carried out first. The pretreatment is to carry out coarse crushing, medium crushing and fine crushing of the underground low-grade iron ore raw ore respectively. Specifically, the jaw crusher is first used for coarse crushing, and the particle size range after coarse crushing is 10-30mm , and then use the roller crusher for intermediate crushing, and finally use the roller crusher for fine crushing again, and the particle size range after fine crushing is 5-10mm. The raw ore grade of the underground low-grade iron ore is 25% TFe grade, 14% mFe grade, and 58% magn...

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Abstract

The invention discloses an ore dressing process for underground low-grade iron ore combined with magnetic gravity to improve quality and reduce tail. The ore dressing process includes one stage of grinding, one stage of weak magnetic separation, one stage of strong magnetic separation, two stages of Magnetic separation, three-stage strong magnetic separation, and centrifuge separation steps. The present invention effectively improves the grade of iron ore concentrate through the combined method of magnetic separation and gravity separation, and the two-stage high-strength magnetic concentrate and the three-stage high-frequency sweeping concentrate of the present invention are combined and separated by a centrifuge, and the concentrate is incorporated into the iron concentrate. 62% ore (total concentrate), its TFe grade is not less than 62%, which meets the production needs, and in special circumstances, the centrifuge concentrate can also be ground separately as a 50-grade secondary concentrate; the centrifuge tailings can be returned to the second stage Magnetic ore feeding enters the process for re-election. The total tailings grade is not higher than 5.35%.

Description

technical field [0001] The invention belongs to the technical field of ore dressing, and in particular relates to an ore dressing process for underground low-grade iron ore with magnetic gravity combined with quality improvement and tail reduction. Background technique [0002] The Dahongshan iron ore deposit, which accounts for about 18% of my country's iron ore resources, is a typical representative of volcanic rock deposits. The Dahongshan iron ore mainly includes deep iron ore and shallow lava iron ore. [0003] With the gradual reduction of the grade of the selected ore of the current iron series, the hardness of the ore increases, the grindability of semi-autogenous grinding decreases, and the amount of sand returned increases. At present, there has been a slight accumulation of stubborn stones. The original beneficiation plan uses the period of production shutdown adjustment to optimize and adjust the iron series process. The production is mainly adjusted by reducing ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B04B5/10B03C1/00B03C1/005
Inventor 詹忠杰焦栋王珏淦浦猛
Owner YUXI DAHONGSHAN MINING