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Continuous fiber reinforced coal ash filled PVC (Polyvinyl Chloride) micro-foamed plate and preparation method thereof

A technology of continuous fiber and fly ash, applied in the field of preparation of green high-strength building materials, can solve the problems of low physical and mechanical properties, achieve the effect of improving interface bonding force, improving bearing capacity and impact resistance, and improving physical and mechanical properties

Inactive Publication Date: 2019-05-21
亿利生态科技有限责任公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The technical problem to be solved by the present invention is to overcome the defects of low physical and mechanical properties of the fly ash / PVC system molding products in the prior art, and provide a continuous fiber reinforced fly ash filled PVC micro-foamed board and its preparation method

Method used

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  • Continuous fiber reinforced coal ash filled PVC (Polyvinyl Chloride) micro-foamed plate and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A preparation method of continuous fiber reinforced fly ash filled PVC micro-foaming board:

[0029] Step (1): First put the PVC resin powder in the electric field, and deposit it on the fiber surface by electrostatic adsorption; send it into the hot channel for heating through continuous traction to melt the resin powder; then pass through multiple guide rollers from the heating channel to melt the resin The resin is fully saturated with the PVC continuous fiber tape, and then cooled to obtain a pre-impregnated PVC continuous fiber tape with a diameter of 3 mm and a fiber content of 40%, and rolled up;

[0030] Step (2): evenly arrange the 4 pre-impregnated PVC continuous fiber tapes in the co-extrusion die, and tension them under the action of the tension roller and the traction roller;

[0031] Step (3): fly ash fills the PVC micro-foaming matrix material by weight: 100 parts of PVC, 100 parts of fly ash, 2.5 parts of heat stabilizer, 0.5 parts of foaming agent, 5 pa...

Embodiment 2

[0035] Step (1): First put the PVC resin powder in the electric field, and deposit it on the fiber surface by electrostatic adsorption; send it into the hot channel for heating through continuous traction to melt the resin powder; then pass through multiple guide rollers from the heating channel to melt the resin The resin is fully saturated with the PVC continuous fiber tape, and then cooled to obtain a pre-impregnated PVC continuous fiber tape with a diameter of 4 mm and a fiber content of 50%, and rolled up;

[0036] Step (2): Evenly arrange 8 pre-impregnated PVC continuous fiber tapes in the co-extrusion die, and tension them under the action of tension rollers and traction rollers;

[0037] Step (3): The fly ash is filled with PVC micro-foaming matrix material by weight: 100 parts of PVC, 150 parts of fly ash with a particle size of 150 μm, 2.5 parts of heat stabilizer, 0.5 parts of foaming agent, and 5 parts of foaming regulator , 4 parts of toughening agent, 0.3 parts o...

Embodiment 3

[0041]According to step (1): first put the PVC resin powder in the electric field, and deposit on the fiber surface by electrostatic adsorption; continuously pull it into the hot channel for heating to melt the resin powder; then pass through multiple guide rollers from the heating channel to melt the resin powder The resin is fully saturated with the PVC continuous fiber tape, and then cooled to obtain a pre-impregnated PVC continuous fiber tape with a diameter of 3.5 mm and a fiber content of 45%, which is wound up;

[0042] Step (2): uniformly arrange 6 pre-impregnated PVC continuous fiber strips in the co-extrusion die, and tension them under the action of tension rollers and traction rollers;

[0043] Step (3): the fly ash fills the PVC micro-foaming matrix material by weight into 100 parts of PVC, 100 parts of fly ash, 2.5 parts of heat stabilizer, 0.8 parts of foaming agent, 5 parts of foaming regulator, and 4 parts of toughening agent parts, 0.3 parts of internal lubri...

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Abstract

The invention discloses a continuous fiber reinforced coal ash filled PVC (Polyvinyl Chloride) micro-foamed plate and a preparation method thereof. The plate is composed of a coal ash filled PVC micro-foamed substrate material and a continuous fiber reinforced material, wherein the continuous fiber reinforced material is a pre-preg PVC continuous fiber belt material; the pre-preg PVC continuous fiber belt material is combined with the coal ash filled PVC micro-foamed substrate material through hot melting in a co-extrusion mold, and is molded to form the continuous fiber reinforced coal ash filled PVC micro-foamed plate which is 5-30mm in thickness. By adopting the preparation method disclosed by the invention, the physical and mechanical properties of the plate are greatly improved, the plate has the characteristics of being small in density, high in strength, good in thermal insulation and flame retardancy, good in wearing resistance, free of toxicity, and the like, and meanwhile, the waste material coal ash is sufficiently utilized, so that the plate is energy-saving and environmentally-friendly, lowered in economic cost, green and recyclable.

Description

technical field [0001] The invention relates to the field of preparing green high-strength building materials by using solid waste, in particular to a continuous fiber-reinforced fly ash-filled PVC micro-foaming board and a preparation method. Background technique [0002] Fly ash, as the main solid waste produced in the process of coal-fired power generation, is increasingly discharged, and the problems of environmental pollution and solid waste reuse are also becoming more and more serious. At present, the main methods of handling fly ash particles are stacking and landfilling, and some of them have achieved secondary processing, but most of them are limited to industries such as sintered bricks, roadbed preparation and concrete filling, although these industries consume a certain amount of fly ash. , but the problem of secondary pollution occurred in the production process, which is tantamount to drinking poison to quench thirst for the increasingly serious environmental ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L27/06C08K9/00C08K7/26C08K9/04C08K7/14C08J9/04C08J5/08C08J5/06
Inventor 石建文王文凤魏丽张家鹤张润魏得虎魏斌
Owner 亿利生态科技有限责任公司