Process for manufacturing paper pulp by active method and with fresh bamboo as raw material

A technology of bamboo pulp and fresh bamboo is applied in the field of manufacturing paper pulp, which can solve the problems of serious energy consumption, pollution and low production efficiency, and achieve the effects of maintaining integrity, simple operation and low cost.

Inactive Publication Date: 2019-05-28
樊士英
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the structure of bamboo raw materials is tight, and the liquid penetration is difficult. In the traditional bamboo cooking process, the black pulp washing liquid is directly sent to evaporate, which is prone to silicon interference and calcium scaling. There are complex process operations, long cooking cycles, low production efficiency, Serious energy consumption, serious pollution and other problems do not conform to the green, environmental protection, low-carbon and energy-saving production concepts advocated by the state

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] A kind of technology that uses fresh bamboo as raw material active method to manufacture bamboo pulp for papermaking, operation steps are as follows:

[0027] (1) Cutting bamboo: the active fresh bamboo whose bamboo age is 4 years and felling time is no more than 48h is cleaned and cut to obtain bamboo segments with a length of 1-4m;

[0028] (2) Fragmentation: Bamboo section is carried out fragmentation and obtains the bamboo chip that width is no more than 40mm;

[0029] (3) Ultra-high pressure graded rolling: Place the bamboo chips in the rolling rollers and divide them into four stages of rolling. The rolling pressures from the first to the fourth stages are 30MPa, 40MPa, 50MPa, and 60MPa respectively. The gaps are as follows: Level 1: 4mm, Level 2: 4mm, Level 3: 1.5mm, Level 4: 1.5mm, the diameter of rolling rollers is 200mm, and the rolling speed is 20m / min;

[0030] (4) silk rolling: place the bamboo fiber bundle obtained by ultra-high pressure grading rolling i...

Embodiment 2

[0036] A kind of technology that uses fresh bamboo as raw material active method to manufacture bamboo pulp for papermaking, operation steps are as follows:

[0037] (1) Cutting bamboo: the active fresh bamboo whose bamboo age is 6 years and whose felling time is no more than 48h is cleaned and cut to obtain bamboo sections with a length of 1-4m;

[0038] (2) Fragmentation: Bamboo section is carried out fragmentation and obtains the bamboo chip that width is no more than 40mm;

[0039] (3) Ultra-high pressure graded rolling: the bamboo chips are placed in the rolling roller and rolled in five stages. The rolling pressure from the first to the fifth stage is: 15MPa, 20MPa, 30MPa, 40MPa, 50MPa, and the rolling pressure at each level The gap between the rollers is as follows: first grade: 6mm, second grade: 2mm, third grade: 2mm, fourth grade: 1mm, fifth grade: 1mm, rolling roller diameter is 1500mm, rolling speed is 30m / min;

[0040](4) silk rolling: place the bamboo fiber bund...

Embodiment 3

[0046] A kind of technology that uses fresh bamboo as raw material active method to manufacture bamboo pulp for papermaking, operation steps are as follows:

[0047] (1) Cutting bamboo: the active fresh bamboo whose bamboo age is 5 years and felling time is no more than 48h is cleaned and cut to obtain bamboo segments with a length of 1-4m;

[0048] (2) Fragmentation: Bamboo section is carried out fragmentation and obtains the bamboo chip that width is no more than 40mm;

[0049] (3) Ultra-high pressure graded rolling: place the bamboo chips in the rolling roller and divide them into six grades of rolling. The gaps between the rolling rollers at all levels of pressing are as follows: the first grade is 5mm, the second grade is 3mm, the third grade is 1.8mm, the fourth grade is 1.2mm, the fifth grade is 0.5mm, the sixth grade is 0.5mm, the diameter of the roller is 800mm, The speed is 50m / min;

[0050] (4) silk rolling: place the bamboo fiber bundle obtained by ultra-high pre...

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Abstract

The invention provides a process for manufacturing paper pulp by an active method and with fresh bamboo as a raw material. The process comprises the steps that bamboo cutting is performed; slicing isperformed; ultra-high pressure grading rolling is performed, specifically, bamboo chips are placed in a rolling roll for grading rolling, wherein grading rolling includes four to six grades of rolling, and the rolling pressure of each grade is gradually increased; thread rolling is performed; primary filtration extrusion is performed to obtain initially filtered bamboo pulp; secondary filtration extrusion is performed, specifically, water is added to the initially filtered bamboo pulp and then heating and stirring are performed, then physical filtration and secondary extrusion are sequentiallyperformed to obtain re-filtered bamboo pulp, and the total time is not more than 72h from the beginning of raw bamboo cutting to secondary filtration extrusion; and a biological enzyme is softened and released. The process rapidly separates lignin, amino acid, flavone, proteins and the like from bamboo fiber when lignin, amino acid, flavone, proteins and the like are still in a liquid state, is conducive to maintaining the integrity of the bamboo fiber to the utmost extent, is simple in operation and low in cost, is energy-saving, environmentally friendly and low-carbon, and is worth popularizing and applying.

Description

technical field [0001] The invention relates to the technical field of papermaking, in particular to a process for producing pulp for papermaking by using fresh bamboo as a raw material through an active method. Background technique [0002] my country is rich in bamboo resources, the annual output of bamboo ranks the highest in the world, and most bamboos have excellent pulping and papermaking performance, which is close to that of broad-leaved wood. However, bamboo raw materials have a tight tissue structure and difficult liquid penetration. In the traditional bamboo cooking process, the black pulp washing liquid is directly sent to evaporate, which is prone to silicon interference and calcium scaling. There are complex process operations, long cooking cycles, low production efficiency, Serious energy consumption, serious pollution and other problems do not conform to the green, environmental protection, low-carbon and energy-saving production concepts advocated by the sta...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D21C5/00D21H11/12
Inventor 樊士英樊旭波
Owner 樊士英
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