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A kind of ultra-high-precision fiber felt and its preparation method

A fiber mat and ultra-fine fiber technology, which is applied in the field of ultra-high-precision fiber mat and its preparation, can solve the problems of low filtration precision and cannot be mass-produced, and achieve the effects of reasonable process, reliable overall fastness and cost reduction.

Active Publication Date: 2020-12-11
西安菲尔特金属过滤材料股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The purpose of the present invention is to overcome the shortcomings of the above-mentioned prior art, provide an ultra-high-precision fiber mat and its preparation method, and overcome the problems of low filtration accuracy and inability to produce in batches in the prior art.

Method used

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Experimental program
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Effect test

specific Embodiment approach

[0030] It should be noted that the structures, proportions, sizes, etc. shown in this specification are only used to cooperate with the content disclosed in the specification for the understanding and reading of those familiar with this technology, and are not used to limit the conditions for the implementation of the present invention , any modification of structure, change of proportional relationship or adjustment of size shall still fall within the scope covered by the technical content disclosed in the present invention without affecting the effect and purpose of the present invention. .

[0031] At the same time, terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and are not used to limit this specification. The practicable scope of the invention and the change or adjustment of its relative relationship shall also be regarded as the practicable scope of the present invention without...

Embodiment 1

[0034] The invention discloses a method for preparing an ultra-high-precision fiber felt, which comprises the following steps:

[0035] Step 1) plying superfine fibers with a wire diameter of 2 μm and a core number of 15,000 cores;

[0036] Step 2) using the air-laid felting equipment to carry out non-woven laying of the superfine fibers after plying in step 1) to form a superfine fiber web;

[0037] Step 3) uniformity inspection is carried out to the microfiber web in step 2);

[0038] Step 4) Utilize the qualified superfine fiber web and coarse fiber web in step 3) to make a fiber mat, wherein the filtration accuracy of the coarse fiber web is 40-100 μm, and the total unit weight of the fiber mat is 950-1000 g / m 2 ;

[0039] Step 5) rolling the fiber mat blank in step 4) in a smoothing machine;

[0040] Step 6) separating the fiber mat blanks after step 5) with an isolation layer, and sending them into a vacuum sintering furnace for diffusion welding;

[0041] Step 7) Se...

Embodiment 2

[0045] The invention discloses a method for preparing an ultra-high-precision fiber felt, which comprises the following steps:

[0046] Step 1) plying superfine fibers with a wire diameter of 2 μm and a core number of 15,000 cores;

[0047] Step 2) using the air-laid felting equipment to carry out non-woven laying of the superfine fibers after plying in step 1) to form a superfine fiber web;

[0048] Step 3) uniformity inspection is carried out to the microfiber web in step 2);

[0049] Step 4) Utilize the qualified superfine fiber web and coarse fiber web in step 3) to make a fiber mat, wherein the filtration accuracy of the coarse fiber web is 40-100 μm, and the total unit weight of the fiber mat is 950-1000 g / m 2 ;

[0050] Step 5) rolling the fiber mat blank in step 4) in a smoothing machine;

[0051] Step 6) separating the fiber mat blanks after step 5) with an isolation layer, and sending them into a vacuum sintering furnace for diffusion welding;

[0052] Step 7) Se...

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Abstract

The invention discloses an ultra-high-precision fiber felt and a preparation method thereof, comprising the following steps: step 1) plying ultra-fine fibers; step 2) performing non-woven laying to form an ultra-fine fiber web; step 3) performing uniformity Inspection; step 4) making fiber felt blank; step 5) rolling in a leveling machine; step 6) sending it into a vacuum sintering furnace for diffusion welding; step 7) performing secondary sintering; step 8) performing leveling, using foam Point tester and non-destructive tester to measure its bubble point pressure and air permeability; Step 9) Fold the fiber mat and weld it into a filter tube. After folding, the bubble point test meets the requirements and it is an ultra-high-precision fiber mat .

Description

technical field [0001] The invention belongs to the technical field of filter element preparation, and in particular relates to an ultra-high-precision fiber mat and a preparation method thereof. Background technique [0002] Metal fiber felt is usually used to prepare filters for chemical fiber filtration, and its filtration precision is generally in the range of 10-40 μm, while the fiber felt for aerospace hydraulic oil filtration usually needs to reach a precision of 3-5 μm. At present, few domestic manufacturers can produce this in batches. Ultra-high-precision fiber felt, there is no technology for disclosing ultra-high-precision fiber felt. Contents of the invention [0003] The purpose of the present invention is to overcome the shortcomings of the above-mentioned prior art, provide an ultra-high-precision fiber mat and its preparation method, and overcome the problems of low filtration accuracy and inability to produce in batches in the prior art. [0004] In orde...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F3/00B22F7/02
Inventor 康彦郭亮呼伟白文峰孙鹏侯力强郑惠文
Owner 西安菲尔特金属过滤材料股份有限公司