Machining method for preparing structurized grinding wheel through two-time fusion covering process

A structured and technological technology, applied in metal processing equipment, manufacturing tools, grinding/polishing equipment, etc., can solve the problems of affecting the quality of the grinding working layer, being unable to participate in grinding, and difficult to control the consistency of abrasive grains. Achieve the effects of overcoming the limitation of the size of the grinding wheel, improving the efficiency of cutting flow, and improving the holding force

Inactive Publication Date: 2019-06-11
NORTHEASTERN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method effectively solves the problem that the abrasive grains in the mixed powder are deeply buried at the bottom of the bonding layer and cannot participate in grinding, the height consistency of the abrasive grains is difficult to control, and the required bonding temperature between the matrix and the bond and the gap between the abrasive grains and the bond The problem that the required bonding temperature is different and affects the quality of the grinding working layer

Method used

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  • Machining method for preparing structurized grinding wheel through two-time fusion covering process
  • Machining method for preparing structurized grinding wheel through two-time fusion covering process
  • Machining method for preparing structurized grinding wheel through two-time fusion covering process

Examples

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Comparison scheme
Effect test

Embodiment 1

[0049] A processing method for preparing an end-face structured grinding wheel by using a secondary cladding process, the end face forms a metal bonding layer and a structured grinding working layer through a coaxial powder-feeding laser near-net forming process, and the structured grinding working layer It is composed of superhard abrasive grains and metal bond.

[0050] The end face diameter of the end grinding wheel used in this embodiment is 40mm, the length of the handle is 50mm, and the cross-sectional diameter of the handle is 15mm; the superhard abrasive grains are 120-140 mesh CBN abrasive grains, and the metal bond powder is Cu-19Sn -10Ti metal bond, 100-140 mesh atomized spherical powder.

[0051] A method for preparing a structured grinding wheel using a secondary cladding process is as follows:

[0052] S1. Pour the CBN abrasive grains and Cu-19Sn-10Ti metal bond powder into the mixing bottle according to the mass ratio of 1:3 and mix them to obtain unmixed CBN a...

Embodiment 2

[0071] A processing method for preparing an outer circular structured grinding wheel using a secondary cladding process, the outer circular surface forms a metal bonding layer and a structured grinding working layer through a coaxial powder feeding laser near-net forming process, and the structured grinding wheel The cutting layer is composed of superhard abrasive grains and metal bond.

[0072] The diameter of the circumferential grinding wheel used in this embodiment is 40 mm, the width of the grinding working layer is 15 mm, the length of the handle is 40 mm, and the cross-sectional diameter of the handle is 15 mm.

[0073] The superhard abrasive grains are diamond abrasive grains of 270-300 mesh, and the metal bond powder is Ag-28Cu-5Ti metal bond, which is atomized spherical powder of 270-300 mesh.

[0074] A method for preparing a structured grinding wheel using a secondary cladding process is as follows:

[0075] S1. Pour the diamond abrasive grains and Ag-28Cu-5Ti met...

Embodiment 3

[0084] A processing method for preparing an end-face structured grinding wheel by using a secondary cladding process, the end face forms a metal bonding layer and a structured grinding working layer through a coaxial powder-feeding laser near-net forming process, and the structured grinding working layer It is composed of superhard abrasive grains and metal bond.

[0085] The diameter of the end face grinding wheel used in this example is 40 mm, the length of the handle is 50 mm, and the cross-sectional diameter of the handle is 15 mm; the superhard abrasive grains are 170-200 mesh diamond abrasive grains, and the metal bond powder is Ni-Cr Metal binder, atomized spherical powder of 150-200 mesh.

[0086] A method for preparing a structured grinding wheel using a secondary cladding process is as follows:

[0087] S1, according to the mass ratio of 1:2, diamond abrasive grains and Ni-Cr metal bond powder are poured into the mixing bottle and mixed to obtain unmixed diamond abr...

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Abstract

The invention belongs to the technical field of superhard abrasive and grinding machine manufacturing, and relates to a machining method for preparing a structurized grinding wheel through a two-timefusion covering process. According to the machining method for preparing the structurized grinding wheel through the two-time fusion covering process, a metal binding layer and a structurized grindingworking layer are sequentially formed on the surface of a grinding wheel base body through the two-time fusion melting process, a coaxial powder feeding laser near-net forming process is adopted foreach of the first fusion melting process and the second fusion melting process, metal binding agent powder and abrasive powder are sequentially fed, the scanning paths of the first fusion melting process and the second fusion melting process are identical, and the laser machining power of the second fusion covering process is 50-100 W smaller than that of the first fusion melting process. By meansof the method, the problems that abrasive particles in mixed powder are deeply buried in the bottom of the binding layer and cannot participate in grinding, the height consistency of the abrasive particles is difficult to control, and the quality of the grinding working layer is affected as the needed binding temperature between the base body and a binding agent and the needed binding temperaturebetween the abrasive particles and the binding agent are different are effectively solved.

Description

technical field [0001] The invention belongs to the technical field of manufacturing superhard abrasives, and relates to a processing method for preparing a structured grinding wheel using a secondary cladding process, in particular to a structured grinding wheel with metal bond superhard abrasive grains based on laser near-net shaping method of preparation. Background technique [0002] With the rapid development of today's scientific and technological level, the direction of modern machining technology also tends to be higher speed, higher efficiency and higher precision. As a precision processing method, grinding has become an irreplaceable part of the processing industry. In recent years, many hard, brittle and difficult-to-machine materials and plastic difficult-to-machine materials have been widely used in the fields of national defense, energy, and electronics, relying on their advantages of high strength, high hardness, and excellent wear resistance. For these diff...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24D18/00
Inventor 刘清正于天彪赵绪峰陈辽原张超于涛
Owner NORTHEASTERN UNIV
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