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Liquid-state die forging machining cast aluminum alloy and casting process thereof

A technology of casting aluminum alloy and liquid die forging, which is applied in the direction of metal processing equipment, etc., can solve problems such as increasing the quality of bicycles, affecting user experience, numb spots, etc., and achieves simple production process, optimized liquid die forging process and heat treatment process, The effect of eliminating shrinkage cavity

Inactive Publication Date: 2019-06-18
深圳市拜尔克科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Although the proportion of automobiles is getting higher and higher, many people still choose bicycles. Bicycles are still an indispensable means of transportation for us, but the production technology of bicycles is still a few years ago. For the front, body, etc. The parts are still made of traditional steel, which increases the quality of the bicycle virtually, and the body is heavier, making riding a burden; the existing technology also provides aluminum alloys obtained by liquid die forging, but the obtained aluminum Alloys are used in automobiles, and the standards that need to be met when used in automobiles and two-wheeled vehicles are definitely different. In some respects, two-wheeled vehicles have higher requirements for aluminum alloys, such as strength or corrosion resistance. , In addition, the traditional electric bicycle shoulder cover structural parts, there will be small pits on the appearance, numb, not smooth, which seriously affects the user experience

Method used

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  • Liquid-state die forging machining cast aluminum alloy and casting process thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0057] According to the mass percentage of the composition of the cast aluminum alloy in the liquid die forging process, various metals are weighed as raw materials for batching;

[0058] Melt various metals at high temperature to obtain liquid metal. In the liquid state of metal aluminum, add 7% instant silicon. After the silicon is melted, add Cu in liquid state according to its mass ratio: 0.1%; Mn: 0.5%; Mg: 0.45%; Zn0.17%; Fe: 0.12%. Stir evenly to obtain aluminum alloy liquid, and carry out refining degassing and slag removal, and then stir, after stirring evenly, obtain aluminum alloy liquid, and adopt Various metals are melted at high temperature to obtain liquid metals, and carbon tetrachloride accounting for 0.85% of the raw materials is used for refining and degassing and slag removal.

[0059] Then, at 670°C, the aluminum alloy liquid is poured into the preheated mold at 250°C by means of bottom feeding, the pouring speed is controlled at 0.3m / s, and the pressure i...

Embodiment 2

[0061] According to the mass percentage of the composition of the cast aluminum alloy in the liquid die forging process, various metals are weighed as raw materials for batching;

[0062] Melt various metals at high temperature to obtain liquid metals. In the liquid state of metal aluminum, add 8% instant silicon. After the silicon is melted, add Cu: 0.1% in the liquid state according to its mass ratio; Mn: 1.3%; Mg: 0.3%; Zn: 0.11%; Fe: 0.01%, then stir, and after stirring evenly, aluminum alloy liquid is obtained, and various metals are melted at high temperature to obtain liquid metal, and the raw material is used 0.8% carbon tetrachloride is used for refining degassing and slag removal.

[0063] Then, at 700°C, the aluminum alloy liquid is poured into the preheated mold at 250°C by means of bottom feeding, the pouring speed is controlled at 0.2m / s, and the pressure is kept for about 2s under the atmospheric pressure of 1500Pa , to obtain an aluminum alloy, and then solid ...

Embodiment 3

[0065] Various metals are melted at high temperature to obtain liquid metal. In the liquid state of metal aluminum, 7.5% instant silicon is added. After the silicon is melted, Cu: 0.08% and Mn in the liquid state are added according to their mass ratio: 0.08%, Mg: 0.37% Zn: 0.14% Fe: 0.05%, then stir, and after stirring evenly, aluminum alloy liquid is obtained, and various metals are melted at high temperature to obtain liquid metal, and 0.7% of the raw material is used % carbon tetrachloride for refining degassing and slag removal.

[0066] Then, at 690°C, the aluminum alloy liquid is poured into the mold preheated at 275°C by bottom feeding method, the pouring speed is controlled at 0.25m / s, and the pressure is kept for 1.5s under the atmospheric pressure of 1400Pa The aluminum alloy is obtained, and then the aluminum alloy is solid-dissolved at a temperature of 540°C for 8 hours, then water quenched, and treated with water at room temperature for 7 hours, and finally a hig...

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Abstract

The invention discloses a liquid-state die forging machining cast aluminum alloy and a casting process thereof. The aluminum alloy adopts the liquid-state die forging technology and comprises, by masspercent, 7 to 8.0% of Si, 0.05 to 0.1% of Cu, 0.01 to 0.05% of Mn, 0.3 to 0.45% of Mg, 0.11 to 0.17% of Zn, 0.01 to 0.12% of Fe, and the balance Al and inevitable impurities. The total amount of theimpurities is controlled below 0.05% by mass percent. The liquid-state die forging method comprises the steps of burdening, aluminum alloy melt smelting, refining degassing deslagging, liquid-state die forging forming and solid solution aging treatment. The liquid-state die forging aluminum alloy has the advantages of being high in strength, good in plasticity and portable and is suitable for stress structural parts such as a car body, and a car head of a liquid-state die forging dual-wheel car, the made car head and the made car body are more portable, and during use, the user saves more labor.

Description

technical field [0001] The invention relates to the field of aluminum alloy liquid die forging, in particular to a liquid die forging process for casting aluminum alloy and a casting process thereof. Background technique [0002] Liquid die forging is a technology that solidifies molten metal under the direct action of extrusion force. Liquid die forging technology has a strong feeding function, which can eliminate defects such as shrinkage cavities, pores, and hot cracks. Liquid die forgings have the advantages of compact structure, high mechanical properties, high dimensional accuracy, and heat treatment strengthening. The unique technical advantages of liquid die forging are very suitable for the production of high-strength and tough metal materials. [0003] Although the proportion of automobiles is getting higher and higher, many people still choose bicycles. Bicycles are still an indispensable means of transportation for us, but the production technology of bicycles i...

Claims

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Application Information

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IPC IPC(8): C22C21/02C22F1/043C22C1/02C22C1/06B21J5/00
Inventor 谢清泉
Owner 深圳市拜尔克科技有限公司