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Boiler water tube for waste incinerator and manufacturing method thereof

A manufacturing method and incinerator technology, applied in boiler water pipes, steam generation methods using heat carriers, transportation and packaging, etc., can solve problems such as excessive heat input, thermal influence of base metal, deformation of base metal, etc., and achieve corrosion resistance Improved performance, improved corrosion resistance, improved compactness

Active Publication Date: 2022-06-28
EBARA ENVIRONMENTAL PLANT +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, excessive heat input is required during construction for welding, so there may be cases where heat affects the base material or deformation of the base material occurs.
In addition, although on-site repairs are possible, they are limited to local repairs, and large-scale construction takes a long time. Therefore, the number of manpower increases and high costs cannot be avoided, and it is difficult to choose for repairs during limited facility shutdown periods. such welding

Method used

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  • Boiler water tube for waste incinerator and manufacturing method thereof
  • Boiler water tube for waste incinerator and manufacturing method thereof
  • Boiler water tube for waste incinerator and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0080] [Example 1] Field exposure test

[0081] image 3 This is a diagram showing a sprayed water pipe panel constructed in an actual gas exposure test. Figure 4 It is a graph showing the measurement results of the spray coating in the actual gas exposure test. exist image 3 The positions shown in (1) and (2) were formed with the thermal spray coating based on the conventional material as a comparative example. image 3 The positions shown by (3) and (4) are formed with a thermal spray coating based on the novel material according to the present embodiment. As a conventional material, Ni-based alloy (Ni-15Cr-4B-4Si-3Mo-3Cu) powder was used. As a new material, a powder obtained by subjecting Ni-P electroless plating to a Ni-based alloy (Ni-15Cr-4B-4Si-3Mo-3Cu) was used. As the thermal spraying method, a high-speed flame thermal spraying method was used.

[0082] Will image 3 The sprayed water pipe panels shown are installed on water pipes in an actual boiler furnace,...

Embodiment 2

[0084] [Example 2] High temperature corrosion test

[0085] The high-temperature corrosion test was carried out in a tubular furnace in accordance with the salt-immersion and salt-submerged high-temperature corrosion test methods of metal materials in JIS standard "JISZ2293". Table 1 is a table showing the test conditions of the high temperature corrosion test.

[0086] [Table 1]

[0087]

[0088] Based on the high temperature corrosion test conditions shown in Table 1, use Figure 5 The test apparatus shown carried out the test by the high temperature corrosion test method. Figure 5 Details of the experimental setup are described later. The existing material and the new material were sprayed on a test piece (20 mm×20 mm×10 mm (thickness)) of S25C (carbon steel) as a base material, respectively, and the obtained material was used as a test sample. As a comparison object, the same test was carried out on the S25C base material. The test temperatures were 300°C, 345°C, ...

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Abstract

The present invention relates to life extension of boiler water tubes (heat transfer tubes) of general waste incinerator boilers and the like. The surface of the base material of the boiler water pipe of the waste incinerator is coated with a spray coating. The sprayed coating is composed of stacked flat metal particles, and has a structure in which Ni (nickel) is concentrated so as to fill the voids of the metal particles.

Description

technical field [0001] The present invention relates to prolonging the life of boiler water pipes (heat transfer pipes) of general waste incinerator boilers and the like. By spraying the improved spraying powder, the surface of the substrate is covered with a spray coating with high temperature corrosion resistance, especially the heat transfer tube of the waste incinerator boiler by high-speed flame spraying (HVOF spraying). And the surface of the water wall pipe forms a spray coating with excellent corrosion resistance. Background technique [0002] In order to reduce the amount of corrosion and thickness reduction of boiler water pipes (heat transfer pipes) and achieve long life, there is a method of applying corrosion-resistant materials to the water pipe base material and surface modification of the water pipe base material (formation of corrosion-resistant spray coating). ), sealing, and surfacing. Each of these measures has its advantages and disadvantages, but as a...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C4/06B22F1/00C22C19/05C23C4/129F22B1/18F22B37/10C22C19/03B22F1/16
CPCB22F1/00C22C19/03C22C19/05C23C4/06C23C4/129F22B1/18F22B37/10B22F1/16
Inventor 北井豪太野口学冈部由知永田秀树石井章文上野有史
Owner EBARA ENVIRONMENTAL PLANT