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Closed non-fixed anode direct-current submerged arc furnace

A submerged arc furnace without fixed technology, which is applied in furnace, electric furnace heating, waste heat treatment, etc., can solve the problems of low element recovery rate, unstable operation, high comprehensive energy consumption, etc., and achieve high element recovery rate, reliable equipment operation, The effect of high heat utilization rate

Pending Publication Date: 2019-08-02
大连重工机电设备成套有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Most of the traditional DC submerged arc furnaces are powered by fixed anodes, that is, the cathode is on the top and the anode is on the bottom. The heat is only transferred vertically from top to bottom, the area of ​​heat radiation is small, and the utilization rate of powder is low.
The fixed anode is embedded in the lining of the furnace substrate or the side wall, and is in the environment of high-temperature molten liquid for a long time. The life of the fixed anode and the furnace lining is short, the operation is unstable, the failure rate is high, and the maintenance is difficult.
When smelting, open arc smelting is mostly used, and the electrode tip is not inserted into the charge, so the heat loss is large, the recovery rate of elements is low, and the production efficiency is not high
The feeding method is mostly manual feeding or intermittent feeding, and manual control operation is still required
[0003] Although the DC submerged arc furnace has many advantages such as no reactance, high power factor, and high DC arc temperature, the existing DC submerged arc furnace still has unstable operation, high failure rate, low powder utilization rate, and high comprehensive energy consumption. , low recovery rate, poor working environment for workers and high work intensity, etc., so the advantages of DC submerged arc furnace have not been fully utilized, and have not been widely used so far.

Method used

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  • Closed non-fixed anode direct-current submerged arc furnace
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  • Closed non-fixed anode direct-current submerged arc furnace

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specific Embodiment approach

[0051] The raw materials prepared according to a certain ratio can be added to the furnace top silo 9 through belt conveyors, tank trucks, feeders, hoisting, etc., and then added to the furnace through the feeding pipe 7, and the continuous feeding method is adopted. The inside of the blanking pipe 7 is always full of raw materials. As the product comes out of the furnace or the furnace charge 22 melts, the material level in the furnace drops, and the raw materials in the furnace top bunker 9 are automatically replenished into the furnace through the blanking pipe 7 by gravity. Raw materials are naturally piled up in the furnace, and there is no need to control the feeding amount and handle the material surface. The quantity and position of the furnace top bunker 9 and the feeding pipe 7 can be reasonably matched and arranged according to the size of the furnace type and the specific smelting process.

[0052] The primary side of the transformer 17 inputs alternating current, ...

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Abstract

The invention provides a closed non-fixed anode direct-current submerged arc furnace. The closed non-fixed anode direct-current submerged arc furnace comprises a furnace body, a furnace cover, an electrode column system, a feeding system, a flue gas leading-out system, a power supply system, a cooling water system and a hydraulic system, wherein the furnace body is used for containing furnace burden, the electrode column system is used for heating and melting the furnace burden by utilizing a direct-current arc, comprises a cathode and an anode, and the cathode and the anode can freely adjustthe depth inserted into the furnace burden; and the furnace cover used for ensuring the sealing of the furnace body is arranged above a furnace shell of the furnace body, and the furnace cover and thefurnace shell are subjected to sealing treatment. According to the closed non-fixed anode direct-current submerged arc furnace, a submerged arc furnace gas with relatively high CO concentration is generated after the submerged arc furnace is sealed, can be used as fuel for power generation, roasting, hot-blast stove and the like after being purified and recycled, so that the utilization value isextremely high, and the comprehensive energy consumption can be reduced; and almost no air enters a hearth, the oxidation of the electrode is slow, the loss is low, both the cathode and the anode canmove up and down, are inserted into the solid furnace burden, not in direct contact with a high-temperature molten liquid, the structure is simple, the equipment is reliable in operation and failure rate is low.

Description

technical field [0001] The invention relates to the technical field of smelting equipment, in particular to a closed direct current submerged arc furnace without a fixed anode. Background technique [0002] Almost all DC submerged arc furnaces that have been used at present are non-closed submerged arc furnaces. Because a large amount of cold air enters, part of the heat is taken away, and the electrode oxidation is fast and the loss is large. Most of the traditional DC submerged arc furnaces are powered by fixed anodes, that is, the cathode is on the top and the anode is on the bottom. The heat is only transferred vertically from top to bottom, the area of ​​heat radiation is small, and the utilization rate of powder is low. The fixed anode is embedded in the lining of the furnace substrate or the side wall, and is in the environment of high-temperature molten liquid for a long time. The life of the fixed anode and the lining is short, the operation is unstable, the failure...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F27B3/08F27B3/28F27D17/00F27B3/20F27D11/10H05B7/10
CPCF27B3/085F27B3/28F27D17/003F27B3/20F27D11/10H05B7/10Y02P10/25
Inventor 张宏孟祥树张学武刘拓王景涛胡仁国高红艳刘雪林
Owner 大连重工机电设备成套有限公司
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