Automatic wiring and detection production line of motor stators

Abstract

The invention provides an automatic wiring and detection production line of motor stators, and relates to the field of motor stators. The automatic wiring and detection production line comprises an assembly line of a motor stator automatic wiring machine, a shaping and conveying device and a motor stator detection device. The invention has the beneficial effects that the assembly line of the motorstator automatic wiring machine is simple in structure, the manual operation is replaced through setting a cutting device, a high-frequency heating device, a paint scraping device, a winding device,a tin soldering device, a lifting device and a transmission device, the mechanical automated production is formed, the time is saved, the efficiency is increased, and the labor is reduced. The motor stator detection device is simple, realizes the automatic detection on whether an enameled wire of the stator is damaged or not, and gives out a prompt if the enameled wire of the stator is damaged soas to remove the unqualified product; and the labor force is greatly reduced, the efficiency is increased, the detection accuracy is increased, and potential safety hazards are reduced.

Description

[0001] 【Technical field】 [0002] The invention relates to the field of motor stators, in particular to an automatic wiring and detection production line for motor stators. [0003] 【Background technique】 [0004] With the rapid growth of the domestic economy, people's lives have undergone earth-shaking changes, so the demand for refrigerators, air conditioners and other household appliances has increased sharply, among which small motors are the heart of such household appliances, so the demand for small motors has also increased rapidly . [0005] The small motor is mainly composed of a stator and a rotor. The stator requires wiring processing. The wiring processing process is complicated and cumbersome. After the stator is manufactured, it needs to be tested to ensure its quality and safety during use. [0006] The existing technical means of processing and manufacturing the motor stator is to use manual methods for these processes. First, the trimming line is trimmed manu...

AI Technical Summary

Problems solved by technology

[0006] The existing technical means of processing and manufacturing the motor stator is to use manual methods for these processes. First, the trimming line is trimmed manually with scissors. It takes a long time to wind the lead wires and wiring after trimming. It is time-consuming and labor-intensive and the winding effect is not good. After the winding is completed, the wiring and lead wires need to be tied to the stator to avoid scatter. Use scissors to trim the winding of the wires and leads, and then the staff will hold the stator to solder the wires and leads, and finally the straps need to be removed

The entire process of the complete wiring process is manually completed by the staff, which is troublesome, time-consuming, low in efficiency, and the high labor demand cannot meet the requirements of mass production.

[0007] A series of problems may occur in the production process of the stator passing through the assembly line of the motor stator automatic wiring machine, such as: 1. Cracks and warping of the iron core inside the stator; 2. Shifting and damage between the iron core and the enameled wire. The contact between the enameled wire and the iron core will cause the compression zone to be electrified; 3. The internal insulating material is displaced and damaged, resulting in insufficient safety distance; 4. The enameled wire is leaked and causes the sag of the enameled wire. The sagging of the enameled wire is easy to cause the enameled wire Contact with the iron core leads to electrification in the compression area; 5. The rotor is displaced and damaged; 6. The enameled wire of the stator is easily worn during the production and transportation process, which causes a short circuit when the small motor is used and damages the equipment, resulting in potential safety hazards

These all need to be inspected, usually the staff use their eyes to observe and inspect, but long-term work will cause visual fatigue, and some problematic workpieces will be missed, resulting in the outflow of problematic parts, which will make customers distrust the company's products , thus affecting the development of the company

Images