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A kind of walnut kernel peeling and color protection device and walnut kernel processing method

A technique of removing the inner skin of walnut kernels, which is applied in the directions of pod removal, shelling, and edible seed preservation, etc., which can solve the problems of increasing the difficulty and cost of drying treatment, the deposition of food additives, and the increase of walnut kernel moisture, so as to maintain the natural taste, Freezing temperature controllable, effect of reducing contact

Active Publication Date: 2020-07-28
YUNNAN ACAD OF FORESTRY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There are many disadvantages in the above method, such as the increase of water content of walnut kernels after soaking treatment, which increases the difficulty and cost of later drying treatment and reduces the efficiency
At the same time, the soaked walnut kernels have low nutritional loss in different degrees, and the amount of color-protecting agent used is too much. The amount of color-protecting agent attached to each walnut kernel is too much, which affects the taste and leads to excessive deposition of food additives on the walnut kernel.

Method used

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  • A kind of walnut kernel peeling and color protection device and walnut kernel processing method
  • A kind of walnut kernel peeling and color protection device and walnut kernel processing method
  • A kind of walnut kernel peeling and color protection device and walnut kernel processing method

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0068] Such as figure 1 As shown, the walnut inner skin removal and color protection device provided in this embodiment includes the inner skin removal subsystem and the color protection subsystem.

[0069] The peeling subsystem includes: refrigeration unit, freezing unit and high-pressure flushing peeling mechanism;

[0070] The refrigerating unit is used to refrigerate nitrogen to a set temperature (for example -10-20°C);

[0071] Freezing unit comprises the freezing container 90 that is used to hold walnut kernel, and freezing container 90 comprises air inlet and exhaust port; Freezing treatment; the high-pressure washing and peeling mechanism is used to remove the inner skin of walnut kernels after freezing treatment by using high-pressure water.

[0072] Such as figure 1 and 3 As shown, the color protection subsystem includes: cylinder body 10, atomization device 30, first pump body 51, second pump body 52 and first air storage tank 81;

[0073] The first gas storage...

Embodiment 2

[0109] In addition, the present invention also discloses a walnut kernel processing method using the above-mentioned walnut kernel removing inner skin and color protection device to perform inner skin removal and color protection treatment, which includes the following steps:

[0110] S1. Freeze-thaw method to remove the endocarp of walnut kernel

[0111] Freeze fresh walnut kernels at -20°C for 2 hours, take out and thaw, and use high-pressure water to remove the endocarp of walnut kernels;

[0112] S2. Color-protecting treatment to obtain color-protecting walnut kernels;

[0113] S3. Boil the syrup and prepare the sauce

[0114] S4. mix

[0115] Add the color-protecting walnut kernels prepared in step S2 to the sauce prepared in step S3, and stir until each walnut kernel is evenly sauced to obtain sauced walnut kernels;

[0116] S5. Vacuum Freeze Drying

[0117] Put the sauced walnut kernels into a tray and place them in a vacuum freeze-drying box to freeze, freeze to be...

Embodiment 3

[0121] This embodiment is basically the same as Embodiment 2, the difference is:

[0122] 100 parts of uncoated walnut kernels, 100 parts of walnuts, 1.8 parts of xylitol, 0.18 parts of garlic powder, 14 parts of butter, 4.0 parts of cream, 0.46 parts of table salt, 9.5 parts of isomaltooligosaccharide syrup, 0.48 parts of chicken essence, dried 0.80 parts of yeast powder, 14 parts of curry paste, 0.5 parts of curcumin, 0.08 parts of tea polyphenols, and 0.03 parts of vitamin E. Its production process is as follows:

[0123] (1) Walnut peeled off the inner seed coat

[0124] After screening, the unqualified main cultivar Yangbi big bubble walnut kernels in Yunnan, such as broken kernels, broken skins, insects, mildew and rot, etc., are removed, and impurities are removed, so that the shape of the walnut kernels is basically uniform. Freeze at -18°C for 24 hours, remove the endocarp.

[0125] (2) Remove the inner seed coat and protect the color of walnut kernel

[0126] Use...

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Abstract

The invention provides a walnut kernel inner skin-removing color-protecting device and a walnut kernel processing method. The walnut kernel inner skin-removing color-protecting device comprises an inner skin-removing sub-system and a color-protecting sub-system; the inner skin-removing sub-system comprises a refrigerating unit, a freezing unit and a high-pressure washing and peeling mechanism; therefrigerating unit is used for refrigerating nitrogen to a set temperature; the freezing unit is used for freezing walnut kernels; the high-pressure washing and peeling mechanism is used for removinginner skins of frozen walnut kernels by using high-pressure water; and the color-protecting sub-system comprises a cylinder body, an atomizing appliance, a first pump body, a second pump body and a first air storage tank. The device has a compact structure, and allows low-temperature nitrogen at a temperature of -18 to -20 DEG C to continuously pass through a freezing container so as to realize quick freezing treatment on the walnut kernels. Compared with ice water soaking, the freezing treatment has controllable freezing temperature and small fluctuation, and the whole freezing treatment process has less influence on the water content of the walnut kernels.

Description

technical field [0001] The invention relates to the technical field of food processing, in particular to a walnut kernel color-protecting device and a walnut kernel processing method. Background technique [0002] In the current walnut kernel processing method, it is often necessary to remove the walnut kernel inner skin, and then carry out color protection treatment. The existing endothelial removal process mostly adopts ice water immersion method, while the color protection treatment needs to soak the walnut kernel after removing the endothelium in a color protection solvent. There are many drawbacks in the above-mentioned method, such as the moisture content of the walnut kernel after soaking treatment increases, which increases the difficulty and cost of the later drying treatment and reduces the efficiency. At the same time, the soaked walnut kernels have low nutritional loss in different degrees, and the amount of color-protecting agent used is too much. The amount of...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A23N5/00A23L5/41A23L25/00A23B9/26A23B9/08A23L33/125A23L5/30
CPCA23B9/08A23B9/26A23L5/30A23L5/41A23L25/25A23L33/125A23N5/002A23V2002/00A23V2200/048A23V2300/10A23V2300/20A23V2250/032A23V2250/708A23V2250/124A23V2250/28A23V2250/2132A23V2250/214A23V2250/712A23V2250/76A23V2250/2112A23V2250/6422A23V2200/332A23V2200/312
Inventor 宁德鲁耿树香贺娜陈海云马婷徐田缪福俊
Owner YUNNAN ACAD OF FORESTRY