Facing layer firmly combined and integrated modular exterior wall board and manufacturing method thereof

[0038] Example 1: An integrated modular exterior wall panel with a firm combination of facing layers, which consists of a cement mortar layer 6, a fine stone concrete layer 1 7, a steel wire mesh 1 4, and a fine stone concrete layer 2 8 from the inside to the outside. , insulation layer 9, fine stone concrete layer three 10, steel wire mesh two 11, fine stone concrete layer four 12, marble finish layer 13 composition.

[0039] Reinforcing rib 1 3-1 is horizontally penetrated in the fine stone concrete layer 4 along the horizontal direction of the plate, and reinforcing rib 2 3-2 is horizontally penetrated and arranged in the fine stone concrete layer 1 along the horizontal direction of the plate. All of them are bent to the same side of the main body of the reinforcing rib at a certain angle, and respectively protrude the left and right ends of the plate main body for a certain length, and the two ends of the same reinforcing rib are in the same plane, forming a " ” type structure; stiffeners 1 and 2 are arranged in pairs, and the openings of each pair of stiffeners are arranged opposite each other, and the middle of each pair of stiffeners is provided with connecting ribs 3, and the connecting ribs pass through the fine stone concrete layer 1 and the steel mesh layer 1 in turn. , fine stone concrete layer 2, thermal insulation layer, fine stone concrete layer 3, steel wire mesh 2, fine stone concrete layer 4, and one end is fixed on one of the reinforcing bars set in pairs, and the other end is fixed on the other set in pairs. On a reinforcing rib, through the connecting rib, the two reinforcing ribs arranged in pairs are connected into a whole, so as to improve the strength of the plate; the end of each reinforcing rib with a certain bending angle is used for assembling adjacent The ends of the reinforcing ribs corresponding to the plates are welded to improve the assembly strength of the plates and prevent the wall from cracking.

[0040] The left and right ends of the board are respectively provided with a connecting interface 1 and a connecting interface 2 2, and the connecting interfaces are respectively used for connecting with a building structural column or an adjacent board to complete the installation of the board.

[0041] The cement mortar layer, the fine stone concrete layer 1, the steel wire mesh 1, the fine stone concrete layer 2, the thermal insulation layer, the fine stone concrete layer 3, the steel wire mesh 2, the fine stone concrete layer 4, and the outer surface layer are formed by integral casting with formwork.

[0042] The inner surface of the marble veneer layer is provided with a surface layer reinforcement groove 5, and the fourth surface layer of the fine stone concrete layer corresponds to the surface layer reinforcement groove with a raised part, and the shape of the raised part is adapted to fill in the surface layer reinforcement groove, and the reinforcement A structural member 15 is arranged between the groove and the raised portion, the side one 15-1 of the structural member is inserted between the marble veneer layer and the fine stone concrete layer four, and the side two 15-2 is attached to the surface layer reinforcement groove side, side 3 15-3 is attached to the bottom edge of the reinforcement groove of the surface layer, side 1, side 2 and side 3 are connected end to end in turn, and the structural parts are arranged along the cross-sectional direction of the reinforcement groove.

[0043] The upper and lower ends of the wall plate are respectively covered with an inverted "F"-shaped structural member 14, and the inverted "F"-shaped structural member has a reinforcing member 14-1 and a reinforcing member 2 14-2, a reinforcing member 1 and a reinforcing member. The second is inserted into the fine stone concrete layer 4 and the fine stone concrete layer 1 respectively. The part of the "F" type structural member perpendicular to the reinforcement members 1 and 2 protrudes from the main body of the board and is located inside the board for fixed connection with the building structure. , so that the upper and lower ends of the plate are firmly fixed.

[0044] Preferably, the surface layer reinforcement grooves of the integrated modular exterior wall panel with the facing layer firmly combined are dovetail grooves, and the raised parts on the fine stone concrete layer 4 and/or the fine stone concrete layer 1 are dovetail grooves. Matching raised part; the structural part is a zigzag structural part.

[0045] Preferably, the cement mortar layer of the veneer layer is combined with a solid integrated modular exterior wall panel with surface layer reinforcement grooves, and the fine stone concrete layer is provided with protrusions corresponding to the surface layer reinforcement grooves. The shape of the surface is adapted to fill in the surface layer reinforcement groove on the fine stone concrete layer 1, and the surface layer reinforcement groove is provided with a structural member.

[0046] Preferably, the connection interface at the left and right ends of the solid integrated modular exterior wall panel is formed on the insulation layer, or formed on each layer except the inner and outer layers; the connection interface is a single connection interface. Peak-convex groove, the second connection interface is a single concave groove matched with the first connection interface;

[0047] Example 2: An integrated modular exterior wall panel with a firm combination of facing layers, which consists of a cement mortar layer 6, a fine stone concrete layer 1 7, a steel wire mesh 1 4, and a fine stone concrete layer 2 8 from the inside to the outside. , insulation layer 9, fine stone concrete layer three 10, steel wire mesh two 11, fine stone concrete layer four 12, metal finishing layer 13, the left and right ends of the metal plate 13 (horizontal direction) are bent into " ”, that is, the left and right ends are U-shaped, and the two ends are respectively inserted into the fine stone concrete.

[0048] Reinforcing rib 1 3-1 is horizontally penetrated in the fine stone concrete layer 4 12 along the horizontal direction of the plate, and reinforcing rib 2 3-2 is horizontally penetrated and arranged in the fine stone concrete layer 1 7 along the horizontal direction of the plate. Both ends are bent to the same side of the main body of the reinforcing rib at a certain angle with the main body of the reinforcing rib, and respectively protrude from the left and right ends of the main body of the plate for a certain length, and the two ends of the same reinforcing rib are in the same plane, forming a " ” type structure; stiffener 1 and stiffener 2 are arranged in pairs, and the openings of each pair of stiffeners are arranged opposite each other, and the middle of each pair of stiffeners is provided with connecting ribs 3, which pass through the fine stone concrete layer 1 7 and the steel wire mesh in turn. 14. Fine stone concrete layer 2 8, thermal insulation layer 9, fine stone concrete layer 3 10, steel wire mesh 2 11, fine stone concrete layer 4 12, and one end is fixed on one of the reinforcing ribs arranged in pairs, and the other end It is fixed on another reinforcing rib set in pairs, and the two reinforcing ribs set in pairs are connected into a whole through the connecting rib, so as to improve the strength of the plate; the end of each reinforcing rib with a certain bending angle is used for During assembly, the end of the reinforcing rib corresponding to the adjacent plate is welded to improve the assembly strength of the plate and prevent the wall from cracking.

[0049] The left and right ends of the board are respectively provided with a connecting interface 1 and a connecting interface 2 2, and the connecting interfaces are respectively used for connecting with a building structural column or an adjacent board to complete the installation of the board.

[0050] The cement mortar layer, the first fine stone concrete layer, the first steel wire mesh, the second fine stone concrete layer, the thermal insulation layer, the third fine stone concrete layer, the second steel wire mesh, the fourth fine stone concrete layer, and the metal plate are formed by integral casting with formwork.

[0051] The upper and lower ends of the wall plate are respectively covered with an inverted "F"-shaped structural member 14, and the inverted "F"-shaped structural member has a reinforcement member 1 14-1 and a reinforcement member 2 14-2. The reinforcement member 1 14-1 and the reinforcement member two 14-2 are respectively inserted in the fine stone concrete layer four 12 and the fine stone concrete layer one 7, the part of the "F" type structural member perpendicular to the reinforcement members one and two protrudes from the main body of the plate, and is located on the inner side of the plate , used for fixed connection with the building structure, so that the upper and lower ends of the board are firmly fixed.

[0052] The veneer layer is used to construct the building façade in combination with strong integrated modular cladding panels.

[0053] Embodiment 3: A method for manufacturing an integrated modular exterior wall panel with a solid finish layer. It is completed in a factory. Before molding, the form of the connection interface at the left and right ends of the panel is determined, and the corresponding molding is determined according to the form of the connection interface. template.

[0054] The method includes: 1. Adhering the structural member 15 in the reinforcement groove on the inner side of the surface layer, so that the first side of the structural member is attached to the inner surface of the surface layer, the second side is attached to the side wall of the reinforcement groove, and the third side is attached to the reinforcement groove. the bottom surface of the reinforced groove, and the whole structure is arranged along the cross section of the reinforcement groove.

[0055] 2. Fix the inner surface layer and the outer surface layer of the inner side reinforcement groove fixed structural members vertically along the length direction on the opposite side of the cuboid formwork with the longer length, respectively, and set the two F-shaped structural parts on the opposite side of the formwork. On both sides, and the two reinforcement parts of the F-shaped structural member are located in the formwork; wherein, the inner side of the outer surface faces the inner surface layer.

[0056] 3. Install the corresponding connection interface forming dies at both ends of the template.

[0057] 4. Place the wire mesh 1 and wire mesh 2 on both sides of the insulation layer respectively, and then wear connecting ribs so that the connecting ribs are perpendicular to the surface of the plate and pass through the wire mesh 1, the insulation layer and the wire mesh 2 in turn.

[0058] 5. Place the insulation layer and the steel mesh on both sides together with the connecting ribs in the mold, and between the connecting interface forming molds at both ends.

[0059] 6. Adjust the distance between the steel wire mesh and the insulation layer and the corresponding surface layer respectively to form a space for fine stone concrete pouring; "-shaped reinforcing ribs, two connecting ribs are arranged in pairs and the mouths are opposite to each other, the two ends of the connecting ribs are respectively fixed on the two reinforcing ribs, and the number of the reinforcing ribs corresponds to the number of the connecting ribs.

[0060] 7. Fine stone concrete is poured in the space between the inner and outer layers and the thermal insulation layer, respectively, to form a fine stone concrete layer 1, a fine stone concrete layer 2, a fine stone concrete layer 3, and a fine stone concrete layer 4.

[0061] 8. After curing and demoulding, you can get the integrated modular exterior wall panel with the veneer layer firmly combined.

[0062] Among them, the forming template is the prior art.

[0063] The present invention provides an integrated modular exterior wall panel with a firm combination of facing layers and a manufacturing method thereof. ”-shaped reinforcing ribs, connecting ribs, and an integrated molding structure, so that the plate has a strong combination of the facing layer, which is not easy to fall off, does not use complex structural connectors, does not contain adhesive layers, has high impact strength, and the wall does not crack, The upper and lower ends are firmly fixed, the molding process is simple, and the manufacturing efficiency is high; the board is prefabricated in the factory, so that the construction site is free from sediment construction, which can effectively control the construction pollution such as dust; and the use of template molding can ensure the size of the board. High precision, and facilitate the high-precision molding of the connection interface, which is conducive to the precise assembly of the wall, and ensures the thermal insulation, heat insulation and sealing performance of the building.