Elastic yarn, and manufacturing method and fabric thereof

A manufacturing method and technology of elastic yarn, applied in the direction of fabric, yarn, textile, etc., can solve the problems of high shrinkage rate, easy wrinkling, high production cost, and achieve high elastic recovery rate, excellent shape retention, and excellent elasticity. Effect

Active Publication Date: 2019-10-11
徐州时代纺织有限公司
View PDF6 Cites 8 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

High shrinkage has the following adverse effects on the production of high-elastic garments and the washing of garments: First, there is a curling problem in the cutting process of high-elastic fabrics; It is easy to wrinkle and affect the appearance; the third is that the high-elastic fabric slips and elastics at the seam of the garment, resulting in unqualified products; the fourth is that the size of the high-elastic fabric is unstable after the garment is washed
[0004] In order to reduce the shrinkage rate of high-elastic fabrics, the method adopted in the existing technology is: to design a larger reed width to increase the rebound space of spandex yarn, which brings problems of large yarn consumption, high production cost, and consumes more Steam, water, electricity, and labor intensity of workers, but the pre-shrinking fabric width is still difficult to shrink; another way is to increase the number of pre-shrinking times, using two or even three times the whole process of pre-shrinking, but at the same time it brings a lot of pressure to continuous production. The shrinkage rate is still as high as -10~-18%.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Elastic yarn, and manufacturing method and fabric thereof
  • Elastic yarn, and manufacturing method and fabric thereof
  • Elastic yarn, and manufacturing method and fabric thereof

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0032] figure 1 It is the preparation process diagram of the elastic yarn of the present invention, wherein, 1-spinning frame hanging spindle, 2, 3-roving, 4-yarn guide hook, 5-bell mouth, 6, 7-back roller, 8,9-middle roller , 10-wire guide device, 11-front roller, 12-front top roller, 13-elastic core fiber, 14-yarn guide hook, 15-leaf plate, 16-spinning balloon, 17-elastic yarn.

[0033] Depend on figure 1 It can be seen that the present invention divides the rovings spun from short fibers into two groups and puts them on the spindles of the spinning frame. Between, form the short cotton fiber bundle; Then the elastic core fiber is unwound and drafted through the guide wire device, and the elastic core fiber after drafting is merged with the short cotton fiber bundle at the front roller; after passing through the front roller output, Cooperate with the leaf plate through the yarn guide hook, twist and wind the bobbin on the spinning balloon to obtain the elastic yarn.

[0...

Embodiment 1

[0039] Cotton staple fiber is spun into roving, and described roving is divided into two groups and placed on the spindle of spinning machine; The average length of roving fiber is 30mm, roving quantitative 5.6g / 10m, design twist 4.87;

[0040] After the two groups of rovings pass through the guide hook, the bell mouth, the back roller and the middle roller in sequence, they enter between the front roller and the front top roller to form short cotton fiber bundles; wherein the bell mouth specification is 2.5mm*6mm;

[0041] The elastic core fiber Lycra is unwound and drafted through the guide wire device, and the draft ratio is 2.0, and the elastic core fiber after drafting is merged with the cotton staple fiber bundle at the front roller, and the elastic core fiber is placed on the cotton staple fiber. the middle of the whiskers;

[0042] After being output by the front roller, it is twisted and wound into bobbins on the spinning balloon through the yarn guide hook and leaf p...

Embodiment 2

[0044] Cotton staple fiber is spun into roving, and described roving is divided into two groups and placed on spinning frame hanging spindle; The average length of roving fiber is 30mm, roving quantitative 5.6g / 10m, design twist 48.7;

[0045] After the two groups of rovings pass through the guide hook, the bell mouth, the back roller and the middle roller in sequence, they enter between the front roller and the front top roller to form short cotton fiber bundles; wherein the bell mouth specification is 2.5mm*6mm;

[0046] The elastic core fiber Lycra is unwound and drafted through the guide wire device, and the draft ratio is 2.0, and the elastic core fiber after drafting is merged with the cotton staple fiber bundle at the front roller, and the elastic core fiber is placed on the cotton staple fiber. the middle of the whiskers;

[0047] After being output by the front roller, it is twisted and wound into bobbins on the spinning balloon through the yarn guide hook and leaf pl...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
lengthaaaaaaaaaa
elongationaaaaaaaaaa
Login to view more

Abstract

The invention belongs to the technical field of textile engineering, and particularly relates to a manufacturing method of an elastic yarn. According to the manufacturing method, an elastic core fiberingeniously cooperates with drafting multiple, the elastic yarn has the advantages of high elasticity and low shrinkage, the shrinkage rate is 35% or below while the elongation is 40% or above, namely, the standards of high elasticity and low shrinkage are satisfied, and the defects of high shrinkage, low drafting and low shrinkage of the conventional high-elastic yarn are overcome. The elastic yarn is not limited to use as a weft yarn or a warp yarn; a fabric woven with the elastic yarn has a high elastic recovery rate, the latitudinal elastic recovery rate is between 55% and 85%, the latitudinal elastic elongation is 40% or above, the pilling level is 3.5-5, and the wrinkle recovery performance level is 4-5.

Description

technical field [0001] The invention relates to the technical field of textile engineering, in particular to an elastic yarn, a manufacturing method thereof and a fabric. Background technique [0002] Stretch denim fabrics on the market usually use ordinary cotton core-spun spandex yarn, which has the aesthetic feeling of shaping and compacting, and is favored by young women. Problems such as drumming and bagging will affect the shape effect of the fabric. [0003] At present, high-elastic fabrics produced at home and abroad refer to fabrics with a weft elongation of more than 40%. Generally, the finishing methods of high-elastic fabrics include: singeing, desizing, the first pre-shrinking treatment, the second pre-shrinking treatment, and the second pre-shrinking treatment. shrink processing. However, after finishing by the above method, the shrinkage rate of the high elastic fabric is between 15% and 20%. High shrinkage has the following adverse effects on the productio...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): D02G3/32D03D13/00D03D15/08D03D15/56
CPCD02G3/328D03D13/008D10B2331/04D10B2201/02D10B2211/02D10B2211/04D10B2201/01D10B2201/24D10B2321/02D10B2331/10D03D15/56
Inventor 曹友常王飞
Owner 徐州时代纺织有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products