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Copper-impregnated carbon sliding plate material for high-speed train pantograph and preparation method thereof

A technology for high-speed trains and carbon skateboards, which is applied in the direction of current collectors, electric vehicles, vehicle parts, etc., and can solve problems such as a wide variety of formula raw materials, short service life of metal-impregnated carbon skateboards, and complicated preparation processes.

Active Publication Date: 2021-09-10
SHANXI INST OF COAL CHEM CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In order to overcome the deficiencies in the prior art and solve the technical problems of short service life of metal-impregnated carbon sliding plates, a wide variety of formula raw materials, and complicated preparation processes, the present invention provides a copper-impregnated carbon sliding plate material for high-speed train pantographs and its Preparation

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] S1. Particle coating: First, weigh the raw materials with a particle size of 80 mesh petroleum coke powder and thermosetting phenolic resin at a mass ratio of 1:0.5, and mix the weighed raw materials evenly in a mixer for 1.0 hour; Then, heat and solidify the uniformly mixed raw materials, the curing temperature is 100°C, and the curing time is 0.5 hours; finally, the solidified raw materials are taken out from the mixer and crushed after cooling, and the particle size of the crushed particles is 60 mesh;

[0023] S2. Asphalt mixing: add the coke powder-coated phenolic resin particles and coal tar pitch in step S1 into the kneader at a mass ratio of 1:0.25, and mix in the kneader. The mixing temperature is 150° C. and the mixing time is 1.5 hours;

[0024] S3, compression molding: put the raw materials mixed in step S2 into a mold for compression molding, and the molding pressure is 100MPa;

[0025] S4. Roasting: put the pressed compact in step S3 into a roasting furnac...

Embodiment 2

[0028] S1. Particle coating: First, weigh the raw materials with a particle size of 200 mesh pitch coke powder and thermosetting phenolic resin at a mass ratio of 1:0.8, and mix the weighed raw materials evenly in a mixer, and the mixing time is 2.0 hours; Then, heat and solidify the uniformly mixed raw materials, the curing temperature is 250°C, and the curing time is 0.5 hours; finally, the solidified raw materials are taken out from the mixer and crushed after cooling, and the particle size of the crushed particles is 180 mesh;

[0029] S2. Asphalt mixing: add the coke powder-coated phenolic resin particles and coal tar pitch in step S1 into the kneader at a mass ratio of 1:0.35, and mix in the kneader. The mixing temperature is 120° C. and the mixing time is 2 hours;

[0030] S3, compression molding: put the raw materials mixed in step S2 into a mold for compression molding, and the molding pressure is 250MPa;

[0031] S4. Roasting: put the compact compacted in step S3 int...

Embodiment 3

[0034] S1. Particle coating: First, weigh the raw materials with a particle size of 20 mesh petroleum coke powder and thermoplastic phenolic resin at a mass ratio of 1:0.1, and mix the weighed raw materials evenly in a mixer for 0.5 hours; Then, heat and solidify the uniformly mixed raw materials, the curing temperature is 180°C, and the curing time is 2 hours; finally, the solidified raw materials are taken out from the mixer and crushed after cooling, and the particle size of the crushed particles is 10 mesh;

[0035] S2. Asphalt mixing: add the coke powder coated phenolic resin particles and coal tar pitch in step S1 into the kneader at a mass ratio of 1:0.20, and mix in the kneader at a mixing temperature of 200°C and a mixing time of 0.5 hours;

[0036] S3, compression molding: put the raw materials mixed in step S2 into a mold for compression molding, and the molding pressure is 200MPa;

[0037] S4. Roasting: put the compact compacted in step S3 into a roasting furnace f...

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Abstract

The invention relates to a copper-impregnated carbon sliding plate material for high-speed train pantographs and a preparation method thereof, which belongs to the technical field of high-speed train pantograph sliding plate materials and its preparation method, and solves the problem of short service life of impregnated metal carbon sliding plates and the types of formula raw materials Numerous and complex technical issues. The solution is: the raw materials are composed of coke powder, phenolic resin, asphalt and copper; the preparation process includes five process steps of particle coating, asphalt mixing, molding, roasting and metal immersion. It has the characteristics of simple raw material composition, simplified preparation process, high conductivity, good impact resistance, long service life, etc., and can fully meet the requirements of sliding plate materials for high-speed train pantographs.

Description

technical field [0001] The invention belongs to the technical field of material for a high-speed train pantograph slide plate and a preparation method thereof, and specifically relates to a copper-impregnated carbon slide plate material for a high-speed train pantograph and a preparation method thereof. Background technique [0002] The pantograph carbon slide is the most critical component for the high-speed rail EMU to obtain energy from the high-voltage power grid. It needs to complete the transmission of electric energy during the high-speed sliding process, and the working environment is very harsh. First of all, the transmission power is high, up to 10000KW; secondly, the speed is high, and the mechanical wear is very serious in the high-speed sliding at a maximum speed of 400 kilometers per hour; There will be periodic fluctuations in the upper limit, resulting in high-energy arc ablation; and corrosion caused by various rain and snow weather outdoors. Therefore, und...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/524C04B35/628C04B35/634C04B35/64C04B41/88B60L5/20
CPCB60L5/205C04B35/524C04B35/62802C04B35/63496C04B35/64C04B41/5127C04B41/88C04B2235/77C04B2235/96
Inventor 刘占军张东卿刘犇赵红超张俊鹏雷世文
Owner SHANXI INST OF COAL CHEM CHINESE ACAD OF SCI