Drum-type heavy sheet abrasion monitoring sensor, alarming system and drum-type heavy sheet abrasion monitoring method
A technology for monitoring alarms and sensors, applied in the field of auto parts, can solve problems such as hidden safety hazards, real-time wear and tear, and the wear and tear to the limit state should not be found, brake failure, etc., to achieve the effect of reducing waste, simple structure, and not easy to wear
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[0044] Example 1
[0045] This embodiment discloses a drum type heavy piece wear monitoring sensor, such as figure 1 As shown, it includes an inner shell 11, an outer shell 12, and a rotating disk 13. The inner shell 11 and the outer shell 12 are snap-fit structures, but not limited to snap-fit, and can also be screwed or bolted; there is a connection between the inner shell 11 and the outer shell 12. A cavity for placing the rotating disk, used for placing the rotating disk; the inner shell 11 is equipped with two metal contacts 111, 111' and two terminals 112, 112', the metal contacts are connected to the terminal, and the terminal is connected to the counting sensor 3; The rotating disc 13 in the wear sensor 1 is fixedly connected to the camshaft 5. In this embodiment, the rotating disc 13 is meshed on the camshaft 5 by gears. In other embodiments, other fixed connection methods can also be used; and To achieve the meshing connection, the inner shell 11, the outer shell 12 a...
Example Embodiment
[0050] Example 2
[0051] This embodiment discloses a drum type heavy piece wear monitoring and alarm system, such as Figure 8 As shown, the wear sensor 1 and the alarm device 4 described in Embodiment 1 are included; the counting sensor 3 is connected with the alarm device 4; preferably, the counting sensor 3 is also provided with a counting display device.
[0052] According to the limit rotation angle of S camshaft 5, calculate and set the count peak value K;
[0053] Counting peak value K=S camshaft limit rotation β angle / S camshaft single rotation α angle.
[0054] Such as Figure 5 As shown, the number on the counting sensor plus one represents the rotation α angle of the S camshaft 5, where α=360 / n; n represents the number of teeth of the metal sheet, the larger n represents the smaller the rotation α angle of the S camshaft 5, which means The more accurate the wear sensor 1 is; the number of teeth on the metal ring is preferably 100-150; in this embodiment, it is more prefer...
Example Embodiment
[0057] Example 3
[0058] This embodiment discloses a method for monitoring the wear of a drum-type heavy-duty piece, wherein this embodiment adopts the wear sensor and the alarm system described in Embodiment 1 and Embodiment 2; the steps include:
[0059] (1) Obtain the limit angle β according to the limit value of the camshaft rotation angle;
[0060] (2) Set the number n of metal ring teeth on the wear sensor; calculate the angle between adjacent teeth α=360° / n;
[0061] (3) Calculate the count peak value K, the calculation formula is: K=β / α;
[0062] (4) Preset counting alarm value K’, where K’≤K;
[0063] (5) When the count value of the counting sensor reaches the preset value K', the counting sensor transmits the signal to the alarm device and alarms.
[0064] Preferably, the value of K'can be set to multiple values less than or equal to K, and when the preset value K'is reached, a digital alarm will be issued, which is helpful for the driver to monitor the wear of the brake pads...
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