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Method for detecting insulation weaving quality of superconducting wire by weight of woven layer

A technology of superconducting wire and weight detection, which is applied in the direction of measuring devices, material weighing, and material analysis, etc., and can solve problems such as loss of control of strand tension of braiding machines, unstable take-up and pay-off speed, and dense insulation of braided layers , to achieve the effect of solving unstable factors, improving weaving quality and standardizing the process

Active Publication Date: 2019-12-24
西部超导材料科技股份有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the process of braiding superconducting wires in the prior art, the tension of the strands of the braiding machine is usually out of control, and the speed of take-up and pay-off is unstable, which causes the phenomenon of dense or thinning of the insulating braiding layer. Interference, braiding will be regularly braided until the end, resulting in a technical problem of overall quality problems, the invention provides a method of using the weight of the braided layer to detect the braiding quality of superconducting wire insulation, which can be adapted to rectangular or circular sections , can adapt to superconducting wires of different materials - NbTi wires, inner tin method Nb 3 Sn wire and bronze method Nb 3 Insulation braiding quality inspection of Sn wire

Method used

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  • Method for detecting insulation weaving quality of superconducting wire by weight of woven layer
  • Method for detecting insulation weaving quality of superconducting wire by weight of woven layer
  • Method for detecting insulation weaving quality of superconducting wire by weight of woven layer

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Effect test

Embodiment 1

[0056] Embodiment 1: The present invention uses the weight of the braid layer to detect the method of superconducting wire insulation braiding quality

[0057] The method for detecting the insulation braiding quality of a superconducting wire by using the weight of the braiding layer provided by the present invention comprises the following steps:

[0058] (1) Complete the separation of the polyester yarn on the thread shuttle to ensure that the tension of the separation is very stable.

[0059] (2) Choose a knitting machine with stable operation. After wiping it clean, complete the weaving preparation work according to the weaving process requirements, including bare thread threading, gear and polyester thread shuttle installation.

[0060] (3) Mark one of the strands and start weaving, measure the weaving pitch h after all the marked parts are weaved, and calculate N.

[0061] (4) Continue weaving, and after finishing the wire weaving, fix both ends of the braided wire.

[0...

Embodiment 2

[0067] Embodiment 2: The present invention uses the weight of the braid layer to detect the method of superconducting wire insulation braiding quality

[0068] In the present invention, 16 wire shuttles are finished with 50m polyester filaments; after the 20m wire is braided, both ends of the braided wire are fixed; every 3m is sampled once, and a total of 5 samples of 1m with a braided layer are taken off, and the braided layer is shed. , to complete the sampling of 1m braided layer; use the electronic balance to complete the weighing of 5 braided layers, and the average value is G; the parameter C can be calculated by bringing N and G into the formula.

[0069] In the present invention, measure the weaving pitch h after all weaving of the parts to be marked and obtain N through formula (2); adopt the electronic balance to complete the weighing average value of 5 braided layers and be G; N and G are brought into the formula ( 7) The parameter C can be calculated.

Embodiment 3

[0070] Embodiment three: the volume measuring device of the present invention

[0071] In the present invention, a 1m braided layer sample is put into a volume measuring device to measure the volume, and the weight G of a 1m braided layer sample is obtained by theoretical density. The volume measuring device includes a detection tank 1, a detection liquid tank 2 and a pipeline 4, and the detection tank 1 and the bottom of the detection liquid tank 2 are connected through a pipe 4, a telescopic rod 3 is provided under the middle of the pipe 4, a valve 5 is provided on the pipe 4, a gap is provided on one side of the detection tank 1, and a sealing plate 7 is provided at the gap, and a sealing plate 7 The detection tank 1 protrudes from the bottom, and the detection tank 1 is provided with a measuring tube 6 on the side opposite to the notch, and the measuring tube 6 communicates with the testing tank 1 through a hose.

[0072] In the present invention, a scale 8 is provided on ...

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Abstract

The invention provides a method for detecting the insulation weaving quality of a superconducting wire by the weight of a woven layer. The method comprises the following steps that wire splitting is completed to ensure that tension is stable; weaving is started after a strand of wire is marked, a weaving pitch h is measured after to-be-marked parts are all woven, and the number of grids N is calculated; a sample wire is fixed to a wire density sampling device after the weaving is completed, the sample wire is cut off after being straightened to obtain a 1m sample with the woven layer, and thewoven layer falls off and is weighed to obtain the weight G of the 1m sample with the woven layer; a parameter C can be calculated by substituting N and G into a formula; and a 1.5m sample wire withthe woven layer is taken at the outer end of the to-be-detected wire, the sample wire is straightened and cut off, the woven layer falls off and is weighed to obtain G', and a change ratio P of the number of grids is calculated. The effects of the method are that detection work can be quantified, operation is simplified, a process is standardized, human instable factors caused by different measuring personnel and measuring methods are eliminated, the weaving quality can be greatly improved, and invisible weaving irregularities caused by tension change and the like can be reduced.

Description

technical field [0001] The invention belongs to the technical field of superconducting material processing, and relates to a method for detecting the insulation braiding quality of superconducting wires. Background technique [0002] Low temperature superconducting wire is currently the most widely used superconductor material, among which NbTi and Nb 3 Sn is the representative. They are widely used in magnetic resonance imaging (MRI), nuclear magnetic resonance spectroscopy (NMR), large particle accelerators and superconducting energy storage systems (SMES), magnetic confinement nuclear fusion devices (Tokamak) and other magnet winding. In order to ensure the safety of the magnet operation, the outer surface of the low-temperature superconducting wire needs to be coated with insulating material. The insulating material of the superconducting wire in MRI is obtained by braiding. The commonly used braiding insulating materials are high-performance polyester filaments and gla...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N5/00H01B13/26
CPCG01N5/00H01B13/26
Inventor 张平祥柳祥郭强闫凯鹃朱燕敏秦星刘建伟李建峰刘向宏冯勇
Owner 西部超导材料科技股份有限公司
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