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Intelligent plate welding device and method for end surface of steel bundle

An end-face, intelligent technology, applied in the direction of auxiliary devices, welding equipment, auxiliary welding equipment, etc., can solve the problems of harsh environment, high risk in the working area, unable to fully automatic and unmanned welding, etc., to meet the rhythm requirements Effect

Active Publication Date: 2019-12-27
BEIJING SHOUGANG AUTOMATION INFORMATION TECH +1
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  • Summary
  • Abstract
  • Description
  • Claims
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AI Technical Summary

Problems solved by technology

At present, the steel bundle welding operation of rolled bars in domestic iron and steel plants is basically done manually. The working area is highly dangerous and the environment is harsh. Manual welding is performed with hand-held welding torches. The labor intensity is high and it is a repetitive job, which is more suitable for industrial robots. to replace
At present, the automatic welding system used in China generally only performs the main welding process, and has not been effectively combined with the main production line and metering system. The function is relatively single and not intelligent enough to truly realize fully automatic and unmanned welding

Method used

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  • Intelligent plate welding device and method for end surface of steel bundle
  • Intelligent plate welding device and method for end surface of steel bundle
  • Intelligent plate welding device and method for end surface of steel bundle

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Embodiment Construction

[0040] A set of intelligent plate welding device for the end face of steel bundles proposed by the present invention uses industrial robots combined with image processing of machine vision to realize the fully automatic unmanned plate welding function in the production process.

[0041] After the steel bundles produced by bars are bundled and weighed, the original metering system will send the label data including specifications, weight and other information to the welding label information tracker, and the welding label information tracker will add the information to the steel bundle tracking queue. At the same time, the steel bales that have been weighed are transported to the baling transport chain in turn to wait for welding. The programmable controller of the welding system receives the transport chain movement signal of the production line system, and thus calculates the position of the unwelded steel bales. And carry out real-time tracking, calculate and determine the ne...

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Abstract

The invention relates to an intelligent plate welding device and method for the end surface of a steel bundle, belongs to the field of intelligent plant intelligence equipment application, and solvesthe problems of high error rate, high labor intensity, high working area dangerousness and the like caused by manual operation of plate welding of the steel bundle in a steel and iron plant. Image analysis is carried out through a machine vision technology, the position of a steel rod in the steel bundle is positioned, an industrial robot is assisted by accurate coordinate information so as to runto the positioned position, and plate welding is carried out through a specially made machine head plate welding executing mechanism. The whole working process meets the production process rhythm requirement and completely replaces an on-site manual operation post, so that the production efficiency is improved, and the control level is improved.

Description

technical field [0001] The invention belongs to the application field of intelligent equipment in intelligent factories, and especially designs an intelligent welding plate device for steel bundles, which is an automatic control system based on the intelligent application of industrial robot technology in the metallurgical production process. Background technique [0002] The construction of smart factories, characterized by the integration and application of advanced technologies such as the Internet of Things, cloud computing, and big data, and smart equipment, has become the main driving force for steel companies to enhance their core competitiveness and form an innovative development mechanism. As an important part of intelligent equipment, industrial robots can effectively improve production efficiency, improve equipment operation stability, and reduce labor intensity and labor costs. [0003] By improving the diversified perception capabilities of industrial robots and...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K37/00B25J9/16B25J11/00G06T7/13G06T7/194G06T7/73
CPCB23K37/00B25J9/1661B25J9/1679B25J11/00G06T7/13G06T7/194G06T7/73
Inventor 袁永偿胡丕俊刘丹陈强谢钦沈会良李辉漆义李清华蒋学军杨鹏马利友左永红
Owner BEIJING SHOUGANG AUTOMATION INFORMATION TECH
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