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Safe and environment-friendly metal continuous derusting method and device

A safe, environmentally friendly, metal technology, applied in metal rust removal methods and fields, can solve problems such as troublesome cleaning, easy agglomeration, environmental hazards, etc., and achieve the effect of rapid cost

Active Publication Date: 2020-03-03
武汉森宁开源科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

A large amount of sulfuric acid, hydrochloric acid and other acid liquids are used in the pickling and derusting treatment, which produces a large amount of acid mist and waste water, which has caused serious harm to the environment
In recent years, an environmentally friendly ultrasonic derusting technology has appeared on the market. It has attracted people's attention because it has no acid mist volatilization and is harmless to the human body. However, it has two disadvantages: 1. For leather, ultrasonic waves are necessary, and the power of ultrasonic waves is high, and the noise will affect the entire factory
2. The descaling time of the ultrasonic descaling liquid is long and the effect is poor, generally at least 10 minutes, which is not suitable for the production of continuous descaling of large quantities of steel strips. 3. After the ultrasonic descaling liquid is used for a period of time, the iron ions After reaching a certain amount, it is easy to agglomerate. Once agglomerated, the whole tank is jelly-like, and it is very troublesome to clean up. Moreover, the complexed iron ions cannot be separated, and it is difficult to regenerate the rust removal solution. Therefore, this technology scares users Yes, as long as you hear about ultrasonic rust removal, you will be afraid!

Method used

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  • Safe and environment-friendly metal continuous derusting method and device

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Effect test

Embodiment 1

[0049] The present invention "a safe and environment-friendly metal continuous rust removal method and device" provides a metal chemical pickling solution (rust remover), the composition of which includes: 25% sulfuric acid, 0.3% thiourea; Oxide skin; rust removal process conditions: temperature 60 ° C, time 30 min; operation method: first add a certain height of water (sealing liquid) to the tank body ① and tank body ⑤, and then add the above chemical pickling solution to the present invention The tank body of the derusting work area of ​​the device ③. The workpiece is a hanger basket equipped with a small steel mold with scale, which is put into the workpiece track 11 of the device of the present invention, and the device automatically derusts and regenerates. After derusting, hang it down for use.

Embodiment 2

[0051] The present invention "a safe and environment-friendly metal continuous rust removal method and device" provides a metal chemical pickling solution (rust remover), the composition of which includes: 25% hydrochloric acid, 0.3% urea; the purpose of rust removal is to remove rust from steel Oxide skin; derusting process conditions: temperature at normal temperature, time 15min; operation method: first add a certain height of water (sealing liquid) to the tank body ① and tank body ⑤, and then add the above chemical pickling solution to the device of the present invention Tank body in the derusting work area ③. The workpiece is a hanger basket equipped with iron and steel screws with oxidized scales. The hanger basket is placed on the workpiece rail 11 of the device of the present invention, and the device automatically derusts and regenerates. After derusting, hang it down for use.

Embodiment 3

[0053] The present invention "a safe and environment-friendly metal continuous rust removal method and device" provides a metal chemical pickling solution (rust remover), the composition of which includes: 25% sulfuric acid, 8% hydrochloric acid, 0.3% thiourea, urethane Lotropine 0.2%; the purpose of rust removal is to remove scale from steel; rust removal process conditions: temperature at normal temperature, time 30min; operation method: first add a certain height of water (sealing liquid) to the tank body ① and tank body ⑤, and then Add above-mentioned chemical pickling liquid to the derusting working area tank body 3. of the device of the present invention again. The workpiece is a hanger rack equipped with a steel pipe with scale, and the hanger rack is placed on the workpiece track 11 of the device of the present invention, and the device automatically derusts and regenerates. After derusting, hang it down for use.

[0054] The present invention can quickly remove light...

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Abstract

The invention relates to the field of metal derusting methods and derusting, and particularly relates to a safe and environment-friendly metal continuous derusting method and device. The method and device solve the key technical problem of environmental pollution and harm to the health of workers due to the fact that acid mist is easily volatilized by using a traditional chemical pickling liquid (rust remover) to derust, and meanwhile, the purpose of continuously derusting one by one of workpieces (a section of workpieces or a hang of workpieces arranged in a hanging tool basket) is achieved.According to the structure, the rust remover and the workpieces are sealed in a derusting working area and a sealing liquid when the equipment is in a working state, the situation that the environmentis polluted due to the volatilization of toxic and harmful gases in the rust remover is avoided. According to the device, closed schemes of closed areas are arranged on the front and back of the derusting working area; the closing is only one relative closed; the sealing liquid is used for sealing; the action of the sealing liquid is used for sealing the rust remover and steam and is not directlycontacted with a solvent; the situation that the sealing liquid and a acid washing liquid are mutually polluted is avoided; and in addition, the sealing liquid communicates with the atmosphere, so that the danger of explosion caused by overlarge steam pressure of the chemical pickling liquid in the device is avoided.

Description

technical field [0001] The invention relates to a metal rust removal method and the field of rust removal, in particular to a safe, environment-friendly and continuous metal rust removal method and device. Background technique [0002] The process of derusting and descaling treatment of steel surface is a necessary pretreatment process of steel surface before drawing, cold rolling, hot-dip plating, vacuum plating, electroplating, phosphating, oxidation, painting, etc. At present, the metal derusting and descaling method widely used in the market is pickling. A large amount of sulfuric acid, hydrochloric acid and other acid liquids are used in the pickling and derusting treatment, which produces a large amount of acid mist and waste water, which has caused serious harm to the environment. In recent years, an environmentally friendly ultrasonic derusting technology has appeared on the market. It has attracted people's attention because it has no acid mist volatilization and i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23G3/00
CPCC23G3/00
Inventor 王海人王麒钧王麒宁李金华叶洋赵春田屈钧娥
Owner 武汉森宁开源科技有限公司
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