High-wear-resistant precision gear and preparation method thereof

A high wear-resistant, gear technology, applied in belts/chains/gears, mechanical equipment, components with teeth, etc., can solve the problems of gear strength and other performance degradation, shortened life of high-wear precision gears, etc., to achieve material adhesion. The effect of low resistance, improved wear resistance and excellent strength

Inactive Publication Date: 2020-05-08
HUBEI WEINENGDA TRANSMISSION CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

After a long time of use, the life of high wear-resistant precision gears will be shortened, so the performance of high wear-resistant precision gears such as strength, durability, tensile resistance, hardness and surface smoothness can affect the use of high wear-resistant precision gears Life, especially when severe wear occurs in long-term use, the strength and other properties of the gear will decline to a certain extent. Therefore, how to obtain high strength, high durability, high tensile strength, high hardness and High wear-resistant precision gears with high surface smoothness is a research direction required by society

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] The invention provides a high wear-resistant precision gear, which is composed of a gear with a modulus of 0.2 or less, and the gear with a modulus of 0.2 or less is formed of a titanium dioxide composite silicon carbide ceramic metal structure with a volume ratio of more than 70%, and the titanium dioxide composite carbon The silicon ceramic metal structure is composed of any one or two or more elements of Si, C, O, Fe, Al, Ti, Zn.

[0019] As a further improvement of the present invention, it is formed at a cooling rate of not less than 300°C / s and not more than 107°C / s.

[0020] The present invention also provides a manufacturing method of high wear-resistant precision gears, comprising the following steps: (1) parts preparation: 20 parts of Si, 30 parts of C, 5 parts of O, 20 parts of Fe, 5 parts of Al, 5 parts of Ti, 5 parts of Zn are melted and blended to prepare a titanium dioxide composite silicon carbide ceramic metal structure, and the titanium dioxide composi...

Embodiment 2

[0027] The invention provides a high wear-resistant precision gear, which is composed of a gear with a modulus of 0.2 or less, and the gear with a modulus of 0.2 or less is formed of a titanium dioxide composite silicon carbide ceramic metal structure with a volume ratio of more than 70%, and the titanium dioxide composite carbon The silicon ceramic metal structure is composed of any one or two or more elements of Si, C, O, Fe, Al, Ti, Zn.

[0028] As a further improvement of the present invention, it is formed at a cooling rate of not less than 300°C / s and not more than 107°C / s.

[0029] The present invention also provides a manufacturing method of high wear-resistant precision gears, comprising the following steps: (1) parts preparation: 35 parts of Si, 40 parts of C, 10 parts of O, 25 parts of Fe, 10 parts of Al, 10 parts of Ti, 10 parts of Zn are melted and blended to prepare a titanium dioxide composite silicon carbide ceramic metal structure. Add titanium dioxide composi...

Embodiment 3

[0036] The invention provides a high wear-resistant precision gear, which is composed of a gear with a modulus of 0.2 or less, and the gear with a modulus of 0.2 or less is formed of a titanium dioxide composite silicon carbide ceramic metal structure with a volume ratio of more than 70%, and the titanium dioxide composite carbon The silicon ceramic metal structure is composed of any one or two or more elements of Si, C, O, Fe, Al, Ti, Zn.

[0037] As a further improvement of the present invention, it is formed at a cooling rate of not less than 300°C / s and not more than 107°C / s.

[0038] The present invention also provides a method for manufacturing high wear-resistant precision gears, comprising the following steps: (1) parts preparation: 30 parts of Si, 35 parts of C, 8 parts of O, 25 parts of Fe, 8 parts of Al, 8 parts of Ti, 8 parts of Zn are melted and blended to prepare a titanium dioxide composite silicon carbide ceramic metal structure, and a titanium dioxide composit...

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PUM

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Abstract

The invention relates to a high-wear-resistant precision gear and a preparation method thereof, and belongs to the technical filed of track machinery. The high-wear-resistant precision gear is composed of a gear with a module of less than 0.2, the gear with the module of less than 0.2 is formed by a titanium dioxide composite silicon carbide ceramic metal structure with a volume ratio of more than70 %, and the titanium dioxide composite silicon carbide ceramic metal structure is composed of any one or more elements of Si, C, O, Fe, Al, Ti and Zn. The preparation method of the high-wear-resistant precision gear comprises the steps of (1) part preparing; (2) pre-cleaning; (3) part clamping; (4) charging; (5) vacuum glow ion nitriding; and (6) cooling with a furnace. According to the provided high-wear-resistant precision gear and the preparation method thereof, the preparation method is simple, and the prepared high-wear-resistant precision gear is high in strength, simple in preparation process, low in production cost, non-toxic and harmless in used raw materials, environment-friendly and pollution-free.

Description

technical field [0001] The invention relates to a high wear-resistant precision gear and a preparation method thereof, belonging to the technical field of track machinery. Background technique [0002] In the prior art, gear transmission is usually achieved by gears arranged on different shafts meshing with each other. The gear directly connected to the output shaft of the motor is usually called the driving wheel, and the gear meshing with the driving wheel is called the driven wheel. The driven wheel shaft The drive shaft of the center is the driven shaft. After a long time of use, the life of high wear-resistant precision gears will be shortened, so the performance of high wear-resistant precision gears such as strength, durability, tensile resistance, hardness and surface smoothness can affect the use of high wear-resistant precision gears Life, especially when severe wear occurs in long-term use, the strength and other properties of the gear will decline to a certain e...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C29/02C22C29/12C22C1/10C23C8/36F16H55/06
CPCC22C29/12C22C29/02C22C29/005C22C1/1036C23C8/36F16H55/06C22C1/1052
Inventor 许向阳陈涛
Owner HUBEI WEINENGDA TRANSMISSION CO LTD
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