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A processing technology for gear modification of agricultural machinery

A processing technology and gear technology, which is applied in the field of agricultural machinery gear modification processing technology, can solve the problems of agricultural machinery gears such as easy wear, high noise, and gear wear, and achieve the effect of strong continuity and accurate shape modification

Active Publication Date: 2022-01-25
ZHEJIANG PUJIANG GEAR
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, most of the gears used in the existing agricultural machinery are large spur gears (modulus ≥ 6mm), and such gears are seldom modified carefully, resulting in relatively large noise during the use of agricultural machinery; and when When the load of agricultural machinery is large, the gears of agricultural machinery are easy to wear
In addition, after the heat treatment of the large gear, the deformation ratio at the tooth position of the large gear is relatively large, and the modification method calculated by directly referring to the calculation method of the tooth modification function of the small gear (modulus ≤ 3mm) with small tooth deformation The large error in shape data leads to unsatisfactory final agricultural machinery gear modification effect, and it will still cause problems such as high noise and large wear
Therefore, the existing agricultural machinery gear modification processing technology has the problems of high gear running noise and serious gear wear.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] Example 1. A processing technology for modifying gears of agricultural machinery, comprising the following steps:

[0022] a. After the blank is subjected to normalizing treatment, rough machining and forming, hobbing or shaving, the first-order gear is obtained;

[0023] b. Place the first-order gear vertically between the parallel light source and the industrial camera to take pictures, and record the shape data of each tooth on the first-order gear. The data set is set A;

[0024] c. Measure the pitch circle diameter d on the first-order gear, and the unit of d is mm; measure and calculate the average gear transmission torque T of each tooth on the first-order gear, and the unit of T is N mm; and according to W t =2T / d to calculate the tangential force W t ;

[0025] d. Carry out heat treatment to the first-stage gear to obtain the second-stage gear;

[0026] e. Calculate the deformation deviation coefficient H of the gear tooth shape data generated by heat treat...

Embodiment 2

[0032] Example 2. A processing technology for modifying gears of agricultural machinery, comprising the following steps:

[0033] a. After the blank is subjected to normalizing treatment, rough machining and forming, hobbing or shaving, the first-order gear is obtained;

[0034] b. Place the first-order gear vertically between the parallel light source and the industrial camera to take pictures, and record the shape data of each tooth on the first-order gear. The data set is set A;

[0035] c. Measure the pitch circle diameter d on the first-order gear, and the unit of d is mm; measure and calculate the average gear transmission torque T of each tooth on the first-order gear, and the unit of T is N mm; and according to W t =2T / d to calculate the tangential force W t ;

[0036] d. Carry out heat treatment to the first-stage gear to obtain the second-stage gear;

[0037] e. Calculate the deformation deviation coefficient H of the gear tooth shape data generated by heat treat...

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Abstract

The invention discloses a process for modifying the shape of an agricultural machinery gear, which comprises the following steps: processing a blank to obtain a first-order gear; taking pictures to record the shape data of the first-order gear, set A; performing heat treatment on the first-order gear to obtain a second-order gear ;Calculate the deformation deviation coefficient H and the deformation deviation amount by the weighted average comparison method as a set C; according to the set A, set multiple sampling points at the tooth profile position of the first-order gear, and set all sampling points along the involute The line normal direction is offset, the offset data set is set D, and the data of the corresponding sampling points in set D and set C are added together to obtain the offset data set E of the second-order gear; for the data set E, a The modified curve, the modified surface and the modified 3D model; the modified 3D model of the second-order gear is input into the CNC machine tool to process the finished agricultural machinery gear. The invention not only can reduce the running noise of the gear, but also has the advantages of less wear of the gear and higher production efficiency.

Description

technical field [0001] The invention relates to a gear modification processing technology, in particular to an agricultural machinery gear modification processing technology. Background technique [0002] At present, most of the gears used in the existing agricultural machinery are large spur gears (modulus ≥ 6mm), and such gears are seldom modified carefully, resulting in relatively large noise during the use of agricultural machinery; and when When the load of agricultural machinery is large, the gears of agricultural machinery are easy to wear. In addition, after the heat treatment of the large gear, the deformation ratio at the tooth position of the large gear is relatively large, and the modification method calculated by directly referring to the calculation method of the tooth modification function of the small gear (modulus ≤ 3mm) with small tooth deformation The shape quantity data has large errors, resulting in unsatisfactory final agricultural machinery gear modif...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23P15/14
CPCB23P15/14
Inventor 洪新阳周学平洪飒爽黄刚敏黄利建鲁聪达彭翔黄伟祥
Owner ZHEJIANG PUJIANG GEAR
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