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Method for making metal castings or hardened moldings using aliphatic polymers containing hydroxyl groups

A moulded part, aliphatic technology, used in the field of moulded parts for cast metal castings, moulding material mixtures, adhesives for moulded parts, able to solve the problems of low moisture resistance, limited storage capacity, poor insulation properties, etc.

Active Publication Date: 2022-07-08
HUTTENES ALBERTUS CHEM WERKE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0017] However, the use of these inorganic binders involves other typical disadvantages: molded parts produced from inorganic binders therefore usually have only low strength
This disadvantage is especially noticeable shortly after removing the molded part from the tool
In addition, the often low moisture resistance of these adhesives limits the storage capacity of the molded parts produced by means of
In addition, inorganic binders generally do not exhibit satisfactory disintegration properties, so that the metal castings produced by means of these moldings then need to be expensively reworked
It is also known that the insulating properties of water glass bonded risers are generally inferior to risers bonded with organic adhesives

Method used

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  • Method for making metal castings or hardened moldings using aliphatic polymers containing hydroxyl groups
  • Method for making metal castings or hardened moldings using aliphatic polymers containing hydroxyl groups
  • Method for making metal castings or hardened moldings using aliphatic polymers containing hydroxyl groups

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0303] Example 1: Manufacture of a moulding material mixture

[0304] Mixtures of molding materials were made using the components specified in Table 1 below.

[0305] Table 1: Components of the molding material mixture

[0306]

[0307] Silica sand BO 42 (CAS number 014808-60-7) from Bodensteiner Sandwerk GmbH & Co. KG, respectively, was used as molding raw material.

[0308] A 25 wt% solution of polyvinyl alcohol (>93% polyvinyl alcohol) from Kuraray was used as the aqueous PVAL mixture with a degree of hydrolysis of about 88 mol% and a dynamic viscosity in the range of 3.5 mPa·s to 4.5 mPa·s (at 20 Measured according to DIN 53015 at °C using a 4% by weight aqueous solution), methanol content <3% by weight; CAS RN 25213-24-5.

[0309] A 36.5% by weight aqueous sulfuric acid solution (CAS RN 7664-93-9) was used as the aqueous sulfuric acid mixture.

[0310] A common polyisocyanate (activator 6324 from Hüttenes-Albertus Chemische Werke GmbH) used for the manufacture of c...

example 2

[0317] Example 2: Generation of Standard Bend Test Bars

[0318] The moulding material mixture described in Example 1 in a manner known to those skilled in the art was produced by means of hammering according to Verein Deutscher Gieβereifachleute Regulation P73 (issued February 1996, Issue 4.1) (hereinafter referred to as "VDG Regulation P73"). ”) to manufacture standard bending test bars for testing purposes (representing hardened mouldings for cast metal castings, dimensions: 172 x 23 x 23 mm).

[0319] To harden the bending test bars, respectively, proceed as described below:

[0320] Bend Test Bar B - Cold Box: A moulding material mixture cold box (see Example 1 ) was shaped as described above by means of hammering in a Bend Bar Hammering Core Box. The shaped mouldings were subsequently hardened by means of the cold box method by means of the method in VDG regulation P73, stage 4.3 (method A) by means of passage through gaseous (under process conditions) N,N-dimethylpropy...

example 3

[0323] Example 3: Strength Determination of Standard Bend Test Bars

[0324] The final strength of the standard bending test bars produced in Example 2 above was individually tested: For this purpose, the final strength of the standard bending test bars B-Cold Box was tested 24 hours after manufacture. For this purpose, standard bending test bars B-V38, B-E613V1 and B-68.4 were tested for their final strength 30 minutes after manufacture (drying). All standard bend test bars are stored under laboratory conditions. The final strength was determined in triplicate using a Georg Fischer strength testing device type PFG with low pressure pressure calculation (using a motor drive), respectively, as described in VDG regulation P73 issue 5.2.

[0325] Determine the flexural strength of the standard flexural test bars described in Table 2 in this manner:

[0326] Table 2: Final Strength of Standard Bend Test Bars

[0327]

[0328] n.d.: Value not determined.

[0329] As can be s...

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Abstract

A method for (i) making metal castings or (ii) making hardened mouldings for casting metal castings is described. In addition, the use of an aliphatic polymer comprising structural units containing hydroxyl groups and which has been crosslinked by means of etherification as a binder for mouldings for casting metal castings is described. Also described is a molding for casting metal castings, which comprises at least one molding raw material and a hardening binder comprising or consisting of an aliphatic polymer comprising hydroxyl-containing structural units and has been crosslinked by means of etherification. In addition, a hardened molding which can be produced according to the method according to the invention and a molding material mixture for use in the method according to the invention are described.

Description

technical field [0001] The present invention relates to a method (i) for producing metal castings or (ii) for producing hardened mouldings for casting metal castings. Furthermore, the present invention relates to the use of aliphatic polymers comprising structural units containing hydroxyl groups and which have been crosslinked by means of etherification as binders for mouldings for casting metal castings. The invention likewise relates to a moulding for the casting of metal castings, which comprises at least one moulding raw material and comprises an aliphatic polymer or a hardened binder formed therefrom, which comprises a hydroxyl group-containing structure units and have been crosslinked by means of etherification. Furthermore, the present invention relates to hardened moldings that can be produced according to the method according to the invention and to molding material mixtures for use in the method according to the invention. Background technique [0002] Cast moul...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C1/20B22C9/12
CPCB22C1/20B22C9/12B22C1/2266
Inventor 克劳斯·里曼尼古拉·曼奇尼格拉尔德·拉德古尔迪耶赫尔曼·利伯尼尔斯·齐默尔于尔根·许贝特
Owner HUTTENES ALBERTUS CHEM WERKE