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Manufacturing process of extruded insulated fire-resistant power cable

A power cable and extruded insulation technology, which is applied in the direction of insulated cables, cable/conductor manufacturing, insulated conductors, etc., can solve problems such as unfavorable flame penetration, hidden safety hazards in fire rescue work, damage to cable insulation layers, etc., to eliminate potential safety hazards , reduce penetration, and ensure the effect of fire performance

Active Publication Date: 2020-09-29
浦大电缆集团有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The above-mentioned existing technical solutions have the following defects: the cables produced by the cable production process are only provided with a fireproof layer, which is not conducive to preventing flame penetration. a certain security risk

Method used

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  • Manufacturing process of extruded insulated fire-resistant power cable
  • Manufacturing process of extruded insulated fire-resistant power cable

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] refer to figure 1 , which is a manufacturing process of an extruded insulated fire-resistant power cable disclosed by the present invention, combined with figure 2 shown, including the following steps:

[0033] S1, prepare materials, prepare φ3mm round copper wire.

[0034] S2, continuous drawing and continuous withdrawal, the round copper wire is drawn to the required specification through the wire drawing die, and softened (recrystallized) by the current heater at the same time. After the copper wire is softened, not only the conductivity is greatly enhanced, but also it is easy to process. Improves the softness of the product. After repeated pulls and retreats, the process inspection will be carried out.

[0035] S3. Twisting system. Multiple monofilament copper wires are arranged and twisted into a copper core 1. The twisted cable product is more flexible, easy to lay and install, and has more stable electrical conductivity while enhancing mechanical properties....

Embodiment 2

[0048] refer to figure 1 , figure 2 , the difference between this embodiment and Embodiment 1 is:

[0049] 1. Step S81 is: extrude the polyvinyl chloride inner sheath 8, heat and plasticize the polyvinyl chloride plastic through an extruder into a viscous fluid state, and then extrude it on the refractory layer 7 through an extrusion die, so that the refractory layer 7 The structure plays a certain protective role, and has the functions of heat insulation, cooling and isolation.

[0050] 2. Step S9 is: extrude the outer sheath 10 of polyvinyl chloride, heat and plasticize the polyvinyl chloride plastic through an extruder into a viscous fluid state, and then extrude it on the insulating wire core or the armor layer 9 through an extrusion die, Therefore, it has a certain protective effect on the internal structure of the cable, and can block and delay the spread of flames to a certain extent when burning, gaining valuable time for effective disposal.

Embodiment 3

[0052] refer to figure 1 , figure 2 , the difference between this embodiment and Embodiment 1 is: for multi-core cables, in step S6, the isolation layer 6 is formed by wrapping the insulated wire core with a silicone rubber tape, and the helical direction of the insulation layer 6 is the same as that of the multi-core cable. When the insulated wire cores are cabled, the helical direction of twisting is the same. When the isolation belt is tightened, the isolation belt has a further compression effect on the twisting direction of the insulated wire cores to prevent the insulated wire cores from being scattered.

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PUM

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Abstract

The invention relates to a manufacturing process of an extruded insulated fire-resistant power cable. The manufacturing process comprises the following steps of S1, preparing materials; S2, continuouspulling and continuous annealing; S3, stranding; S4, three-layer co-extrusion; S5, copper strip shielding; S6, wrapping an isolation layer, namely spirally wrapping the isolation layer on the insulated wire core; S7, forming a refractory layer; S8, armoring, wrapping two layers of galvanized steel strips on the insulated wire cores in a spiral gap manner; S9, extruding an outer sheath; S10, carrying out an armored cable spark test; and S11, finished product inspection; S12, packaging; and S13, warehousing; a mode of forming an outer sheath in the step S9 comprises the following steps of S91,extruding a halogen-free low-smoke flame-retardant outer sheath; and S92, extruding a polyvinyl chloride outer sheath. The cable is advantaged in that flame penetration is prevented, protection of thecable insulation layer is stronger, and thereby elimination of potential safety hazards during fire rescue work is facilitated.

Description

technical field [0001] The invention relates to the technical field of cables, in particular to a manufacturing process of extruded insulated fire-resistant power cables. Background technique [0002] A cable is a wire made of one or more mutually insulated conductors and an outer insulating layer that transmits power or information from one place to another. Cables are divided into many types according to their functions and environments. The existing cables are divided into fireproof cables, wear-resistant cables, signal cables, shielded cables and marine cables. However, the existing fireproof cables usually only have one layer of fireproof layer in the cable. When a serious fire breaks out, it is easy to cause the flame to penetrate the fireproof layer, so that the insulating layer on the inner conductor of the cable burns off, so that leakage occurs. Fire rescue efforts have created safety hazards. [0003] The existing Chinese patent with the notification number CN10...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01B13/26H01B13/24H01B7/29H01B7/295H01B7/18H01B7/22
CPCH01B7/1875H01B7/226H01B7/292H01B7/295H01B13/24H01B13/26H01B13/2613
Inventor 王婧虞达仁虞启乐陈学法
Owner 浦大电缆集团有限公司