Clamping structure of double-worm gear fly-cutter

A technology of double worm gears and flying knives, applied in the direction of worm gears, gear teeth, components with teeth, etc., can solve the problems of breaking the worm gear, increasing cutting resistance, reducing productivity, etc., and achieving reliable positioning and clamping, self-locking, rolling friction, etc. Low wear, flexible movement and anti-rust effect

Pending Publication Date: 2020-10-09
中钢集团衡阳机械有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This kind of clamping structure has a large clamping force, and the flying knife is not easy to loosen. However, these two clamping structures are arranged along the radial direction of the knife bar to install the round tie rod and the round hole of the flying knife to cross vertically, which weakens the strength and rigidity of the knife bar. This structure of vertically staggered holes is suitable for occasions where the diameter of the working worm (knife bar) and the distance between adjacent centers are large, so it limits the use of multiple flying knives. Had to use a single flying knife instead, reducing productivity
Because the number of flying knives is very small and the cutting volume is large, the cutting edge is easy to wear, and the local wear increases quickly, which increases the cutting resistance, and because the flying knives are tangentially fed, when t

Method used

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  • Clamping structure of double-worm gear fly-cutter
  • Clamping structure of double-worm gear fly-cutter
  • Clamping structure of double-worm gear fly-cutter

Examples

Experimental program
Comparison scheme
Effect test

Embodiment approach 1、2、3

[0069] Embodiments 1, 2, and 3 respectively correspond to Figure 4 , 5 The clamping structure of the three kinds of worm gear flying cutters shown in . The passive end is provided with a central hole 4 facing the active end and concentric with the centerline of rotation of the cutter bar 1, and a flying knife is installed radially along the center line of rotation of the tool bar 1 (in the axial direction) at a proper position in the middle of the tool bar 1. Two parallel installation holes 2 of the straight handle 72, the center distance between the installation holes 2 is the axial tooth pitch of a working worm πm, the center line of the installation hole 2 is vertical and passes through the rotation center line of the tool bar 1 , and communicate with the central hole 4 . The cutter bar 1 can be selected as a circular shaft, a variable diameter shaft, a polygonal shaft, a circular shaft and other symmetrical section shafts, so as to be suitable for high-speed hobbing; th...

Embodiment approach 4

[0121] Figure 7 Reflecting the specific structure of another embodiment of the present invention, this embodiment is different from the above-mentioned embodiment, mainly in that the force applying member 6 is an electro-hydraulic push rod or a hydraulic or pneumatic cylinder and a gas-hydraulic booster mechanism. Positioning and connection with the cutter bar 1; specifically, the larger diameter part of the central hole 4 (entry end) is a circular light hole 42, so as to facilitate the sliding positioning of the force applying member 6. On the passive end surface 11 Several screw holes connected with the force applying member 6 are provided.

[0122] A further technical solution is: the force-applying member 6 adopts an electro-hydraulic push rod or a hydraulic or pneumatic cylinder and a gas-hydraulic booster mechanism, and the axial force is generated by hydraulic, pneumatic or electric energy. The piston rod serves as a force application terminal 61, and the center line ...

Embodiment approach 5

[0126] Figure 8 Reflecting the specific structure of another embodiment of the present invention, this embodiment is different from Example 4 in that the force applying member 6, specifically, the force applying member 6 adopts a spring or a spring assembly, Figure 8 Shown in the central center hole 4 is the Belleville spring and adjusting flat washer.

[0127] A further technical solution is: the force application member 6 adopts a spring or a spring assembly, and the spring deforms uniformly and elastically after being compressed by force, and the elastic force generates an axial force, which pushes the force application terminal 61 to move axially, and is adjusted by adjusting a flat washer or a screw. elastic.

[0128] When the spring is stressed and compressed, it deforms uniformly and elastically, and the force terminal 61 moves axially to generate an axial force. Through several balls 10, the opposite ends of the first positioning push rod and the second positioning ...

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Abstract

The invention discloses a clamping structure of a double-worm gear fly-cutter. A center hole concentric with a cutter bar is formed in the driven end of the cutter bar, two parallel mounting holes formounting the fly-cutter are formed in the radial direction of the cutter bar and communicated with the center hole, and the center distance between the mounting holes is the axial pitch of a workingworm; a positioning and clamping mechanism is arranged in the center hole, a force application component, a plurality of balls, a positioning ejector rod, fly-cutters, an elastic ejector rod and the like are sequentially arranged on the end face of the driven end, axial force is generated by the force application component, the end faces of the opposite ends of the positioning ejector rod slide tothe sliced plane of a straight handle of each fly-cutter to form tight surface contact, the two fly-cutters can be fastened in the corresponding mounting holes, and the cutting edge part of a fly-cutter head is positioned at the same part as the working worm. According to the technical scheme, the strength and rigidity of the cutter bar are weakened least, the structure is simple, use is convenient, repeated positioning precision is high, and clamping force is large and reliable; and due to the fact that the clamping parts are arranged in the center hole, conditions are created for achievingmulti-fly-cutter machining of part of the integral multi-head worm gear hob with the handle.

Description

technical field [0001] The invention relates to a clamping structure of double worm gear flying cutters, which is mainly used for hobbing of multi-head worm gears driven by cylindrical worms with small working worm diameter and high cutting force. Background technique [0002] When hobbing and cutting worm gears, because the basic geometric parameters of the worm gear hob must generally be the same as the working worm (that is, the worm meshed with the worm gear to be hobbed), the worm gear hob is a highly targeted special tool with low utilization rate and high price. The production cycle is long and it is not economical to use, and it is difficult to manufacture multi-head worm gear hobs. It is not economical to manufacture worm gear hobs in single-piece small batch production. Toothed worm gear hob, its gear cutting principle is the same as that of tangential worm gear hob. The main advantages and disadvantages of the flying knife are simple structure, convenient manufac...

Claims

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Application Information

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IPC IPC(8): B23F23/12B23F11/00
CPCB23F11/00B23F23/1243
Inventor 周湘衡
Owner 中钢集团衡阳机械有限公司
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