Moisture-absorbing loop pile polyester carpet and manufacturing method thereof

A carpet and polyester technology, applied in the field of moisture-absorbing loop pile polyester carpet and its preparation, can solve the problems of low tensile strength, pile shedding, and high frequency of yarn breakage

Pending Publication Date: 2020-10-23
KUNSHAN YIJIAJU TEXTILE CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, chenille yarn has serious down hair loss, and the spinning efficiency is low; the yarn cannot be dyed with dyed yarn, which has limitations and does not have diversity.
Moreover, the production process of chenille yarn is complicated in the spinning process, the pile shedding is serious, and because the core thread is thin, the tensile strength is low, the spinning process and the high frequency of yarn interruption in the weaving process lead to low production efficiency, and the cost is low. too high

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Moisture-absorbing loop pile polyester carpet and manufacturing method thereof
  • Moisture-absorbing loop pile polyester carpet and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] This example involves a kind of hygroscopic loop pile polyester carpet, such as figure 1 shown, including:

[0042] Blanket surface layer 1: pile structure, with Z-twisted yarn tufts processed by plying and threading polyester filament fibers, implanted into the base fabric layer to form a plurality of twist-like protrusions;

[0043] Base fabric layer 2: network silk base fabric;

[0044] Anti-slip layer 3: the bottom styrofoam anti-slip and water-repellent layer.

[0045] The preparation of this moisture-absorbing loop pile polyester carpet comprises the steps:

[0046] 1) Spinning: 40 pieces of 150D DTY polyester filaments are used to ply to form a 6000D ply yarn; a two-for-one twister is used to twist the yarn, and the yarn is Z twist. The twist is 96T / m.

[0047] Weaving: Tufted weaving adopts S-twist tufting loom, the yarn is reversely penetrated into the tufting machine needle to tuft on the base fabric layer, and the yarn is driven by the needle to pierce th...

Embodiment 2

[0052] This example involves a kind of hygroscopic loop pile polyester carpet, such as figure 2shown, including:

[0053] Blanket surface layer 1: pile structure, with Z-twisted yarn tufts processed by plying and threading polyester filament fibers, implanted into the base fabric layer to form a plurality of twist-like protrusions;

[0054] Base fabric layer 2: network silk base fabric;

[0055] Anti-slip layer 3: The bottom TPE anti-slip and water-repellent layer.

[0056] The preparation of this imitation cotton polyester water-absorbing carpet comprises the steps:

[0057] 1) Spinning: 32 DTY polyester filaments of 300D are used to ply into 9600D ply yarn, and the yarn is twisted by a two-for-one twister, and the yarn is Z twist. The twist is 50T / m.

[0058] 2) Dyeing: Put the yarn into the dyeing vat for dyeing.

[0059] 3) Weaving: S twist tufting loom is used for tufting weaving. The dyed yarn is reversely penetrated into the tufting machine needle to tuft on the b...

Embodiment 3

[0064] This example involves a kind of hygroscopic loop pile polyester carpet, including:

[0065] Blanket surface layer: pile structure, with Z-twisted yarn tufts processed by plying and threading polyester filament fibers, implanted into the base fabric layer to form multiple twist-shaped protrusions by self-twisting;

[0066] Base fabric layer: PP needle-punched non-woven fabric;

[0067] Anti-Slip Layer: Bottom layer of non-slip, water-repellent fabric.

[0068] The preparation of this moisture-absorbing loop pile polyester carpet comprises the steps:

[0069] 1) Spinning: 42 ATY polyester 200D filaments are used to ply into 8400D ply yarn; two-for-one twister is used to twist the yarn, and the yarn is Z twist. The twist is 60T / m.

[0070] Weaving: Tufted weaving adopts S-twist tufting loom, the yarn is reversely penetrated into the tufting machine needle to tuft on the base fabric layer, and the yarn is driven by the needle to pierce through the base fabric layer , in...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention discloses a moisture-absorbing loop pile polyester carpet and a manufacturing method thereof. The moisture-absorbing loop pile polyester carpet comprise a base cloth layer and a carpet face layer. The carpet face layer is formed by Z-twist-direction yarn through self-twisting during tufting on the base cloth layer, and the Z-twist-direction yarn is formed by stranded and doubled polyester filament fiber through machining. The moisture-absorbing loop pile polyester carpet has super-high water absorbing quality and quick-drying performance, good heat retention property, good filling power and a gentle and slippery hand feel, the hand feel of the carpet is similar like the texture of cotton, the full weight is high, and lint falling is avoided.

Description

technical field [0001] The invention relates to a carpet preparation process, in particular to a moisture-absorbing loop pile polyester carpet and a preparation method thereof. Background technique [0002] At present, except for bathroom carpets, most of the carpets on the market have relatively weak moisture absorption function, and the process is complicated and costly. Most bathroom mats on the market are usually made of cotton yarn, or made of chenille yarn or woven with a cut pile machine. However, although the carpet or floor mat made of cotton has strong water absorption function, the source of the material is unstable, and the fibers are short, prone to pilling, hardening after washing, affecting comfort, not easy to dehydrate and mildew. Moreover, the cotton-type spinning process is complex and must be dyed with reactive dyes, resulting in large pollution and relatively poor color fastness. The existing loop pile carpets do not have the self-twisting function reg...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06N7/00D05C17/02D02G3/28A47G27/02
CPCD06N7/0068D06N7/0073D06N7/0065D05C17/023D05C17/02D02G3/28A47G27/02D06N2203/042D06N2211/066
Inventor 曹顺林张怡
Owner KUNSHAN YIJIAJU TEXTILE CO LTD
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