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Garbage incinerator fire grate segment with high-temperature-resistant and abrasion-resistant coating on surface and preparation of garbage incinerator fire grate segment

A waste incinerator and grate technology, which is applied in the direction of incinerators, combustion methods, combustion types, etc., can solve the problems of short service life of grate and affect the long-term stable use of incinerators, and achieve high coating bonding strength and improved The effect of service cycle and low cost

Pending Publication Date: 2020-12-11
JIANGSU KEHUAN INNOVATIVE MATERIAL CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The service life of the domestic waste incinerator grate is short (7-10 months), which affects the long-term stable use of the incinerator. It is urgent to improve the service life of the grate through improvements in design, materials, and processes.

Method used

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  • Garbage incinerator fire grate segment with high-temperature-resistant and abrasion-resistant coating on surface and preparation of garbage incinerator fire grate segment

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Experimental program
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Effect test

Embodiment approach

[0034] As mentioned above, the surface of the waste incinerator grate in contact with the garbage is severely abrasive, and the service life of the domestic waste incinerator grate is short (7-10 months), which affects the long-term stable use of the incinerator. It is urgent to pass the design, Improvements in materials, processes, etc. increase the service life of the grate. In view of this, the inventor has conducted a lot of research on the anti-abrasion technology of the waste incinerator grate.

[0035] The inventor researched and designed and found that the material of the grate sheet is 1Cr18Ni9Ti, which is formed by liquid die forging; prepare Ti+C+Ni+Mo=TiCNiMo self-spreading powder material according to the principle of self-spreading reaction, mix evenly, add water glass and mix evenly, and evenly coat on The inner surface of the liquid forging die, after drying, pour 1Cr18Ni9Ti molten steel according to the conventional liquid forging process, and the molten steel...

Embodiment 1

[0071] (1) 250 mesh C powder and Ti powder are prepared by atomic ratio 1:1, add 5wt% Ni powder (200 mesh) and 5wt% Mo powder (200 mesh) of the total weight of C powder and Ti powder, ball mill 8- 9 hours, TiCNiMo self-propagating mixed powder;

[0072] (2) in the TiCNiMo self-propagating mixed powder, mix into appropriate (20wt% of TiCNiMo gross weight) water glass and mix, form TiCNiMo self-propagating preset coating material;

[0073] (3) Apply the TiCNiMo self-propagating preset coating material evenly on the inner surface of the grate sheet liquid forging die corresponding to the common abrasive area of ​​the grate sheet, with a thickness of 3 ± 0.2mm to form a TiCNiMo self-propagating preset coating;

[0074] (4) For parts with severe abrasion, in order to improve local corrosion resistance, the above-mentioned mixed materials are not applied to the parts, and uniformly mixed Ti+C+Ni+Mo powder (that is, TiCNiMo self-propagating mixed powder) is used before pouring molten...

Embodiment 2

[0079] (1) 250 mesh C powder and Ti powder are prepared by atomic ratio 1:1, add 5wt% Ni powder (200 mesh) and 5wt% Mo powder (200 mesh) of the total weight of C powder and Ti powder, ball mill 8- 9 hours, TiCNiMo self-propagating mixed powder;

[0080] (2) in the TiCNiMo self-propagating mixed powder, mix into appropriate (15wt% of TiCNiMo gross weight) water glass and mix, form TiCNiMo self-propagating preset coating material;

[0081] (3) Apply the TiCNiMo self-propagating preset coating material evenly on the inner surface of the grate sheet liquid forging die corresponding to the common abrasive area of ​​the grate sheet, with a thickness of 2 ± 0.2mm to form a TiCNiMo self-propagating preset coating;

[0082] (4) For parts with severe abrasion, in order to improve local corrosion resistance, the above-mentioned mixed materials are not applied to the parts, and uniformly mixed Ti+C+Ni+Mo powder (that is, TiCNiMo self-propagating mixed powder) is used before pouring molten...

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Abstract

The invention belongs to the technical field of surface engineering, and relates to a garbage incinerator fire grate segment with a high-temperature-resistant and abrasion-resistant coating on the surface. The fire grate segment comprises a fire grate segment base, a non-high-density TiCNiMo metal ceramic matrix composite coating wrapping the surface of a common abrasion area of the fire grate segment and a high-density TiCNiMo metal ceramic matrix composite coating wrapping the surface of a high abrasion area of the fire grate segment. The fire grate segment has excellent high-temperature abrasion resistance, can meet severe service conditions in a garbage incinerator, and has a long service period. The invention further provides a preparation method of the garbage incinerator fire gratesegment. The method is simple in process and low in cost, the metal ceramic coating can be generated in the casting forming process of the garbage incinerator fire grate segment , and the method has the advantages of energy saving, rapidness, high efficiency and the like.

Description

technical field [0001] The invention belongs to the technical field of surface engineering, and relates to a waste incinerator fire grate with a high-temperature-resistant and anti-abrasion coating on the surface and a preparation method thereof. Background technique [0002] The grate of the garbage incinerator pushes the burning garbage under the conditions of high temperature, corrosive gas and friction and wear in the furnace, and the surface in contact with the garbage is severely abrasive. The service life of the domestic waste incinerator grate is short (7-10 months), which affects the long-term stable use of the incinerator. It is urgent to improve the design, material, process and other aspects to increase the service life of the grate. Contents of the invention [0003] One of the purposes of the present invention is to overcome the above disadvantages and provide a waste incinerator grate with a high-temperature resistant and anti-abrasion coating on the surface...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F23G5/00F23G5/44
CPCF23G5/002F23G5/44
Inventor 曲作鹏陈大智陈威王海军董长青
Owner JIANGSU KEHUAN INNOVATIVE MATERIAL CO LTD