Intelligent slag fishing robot for metal smelting

A robot and intelligent technology, applied in metal processing equipment, manipulators, mechanical cleaning, etc., can solve the problems of not being able to grasp smelting furnace scum in all directions, large safety risks, and inaccurate grasping, so as to increase the scope of application of the equipment , Improving the accuracy of grasping and running with high precision

Pending Publication Date: 2021-01-05
QINGZHOU CHENTAI MASCH & EQUIP TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 1. During the slag removal operation, the existing slag removal equipment has poor flexibility. The slag removal gripper cannot grasp the scum in the smelting furnace in all directions. Dead corners require manual cleaning, which is time-consuming, labor-intensive, and poses a greater safety risk
[0006] 2. The slag removal equipment generally includes slag removal, slag transportation and slag discharge. During the operation of the existing slag removal equipment, the operating mechanism of the existing slag removal equipment shakes and vibrates relatively violently, and the operation stability is poor. The vibration and shaking of the mechanism are prone to inaccurate grasping; on the other hand, the dross grasped by the gripper is easy to fall into the melting furnace due to the vibration and shaking of the mechanism, causing molten iron to splash, which not only causes waste of molten iron, There is also a greater security risk
During the process of slag transportation, the scum caught by the gripper will fall due to the vibration and shaking of the mechanism and pollute the production equipment and production site, which will bring difficulties to the later cleaning
[0007] In summary, there are obviously inconveniences and defects in the actual use of the existing technology, so it is necessary to improve

Method used

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  • Intelligent slag fishing robot for metal smelting
  • Intelligent slag fishing robot for metal smelting
  • Intelligent slag fishing robot for metal smelting

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] Such as Figure 1-5 As shown together, this embodiment provides an intelligent robot for slag removal for metal smelting, including a grasping mechanism for performing slag removal, and an operating mechanism that drives the grasping mechanism to move in multiple directions; one end of the operating mechanism is fixed on the base 1, The other end is connected with the grabbing mechanism.

[0046] The base 1 is fixed on the ground, and a slewing support 2 is installed on the slewing support 2, and a slewing disk 3 is installed on the slewing support 2; the slewing support 2 is connected with the first servo motor 4, and the first servo motor 4 Drive the slewing bearing 2 to drive the slewing disk 3 to rotate, so that the equipment can rotate 360°.

[0047]The operating mechanism includes a boom 6 and a small arm 7, the boom 6 is hinged on the turntable 3, and is connected to the second servo motor 5 through a slewing support, and the second servo motor 5 is installed on...

Embodiment 2

[0068] Such as Figure 6-7 As shown together, this embodiment provides an intelligent slag-removing robot for metal smelting. The difference between this embodiment and Embodiment 1 is that the grabbing mechanism is a split gripper assembly 16, and the split gripper The assembly 16 includes two handles 161 symmetrically arranged, the two handles 161 are connected with the opening and closing mechanism 162, and the opening and closing are realized through the opening and closing mechanism 162, and the opening and closing mechanism 162 is connected with the telescopic rod of the second oil cylinder 163 The opening and closing mechanism 162 is driven by the second oil cylinder 163 to realize the opening and closing of the split handle assembly 16; the second oil cylinder 163 is fixed in the telescopic arm 8.

[0069] The opening and closing mechanism 162 is arranged on a fixing frame 165 , and the fixing frame 165 is fixed on the lifting arm 8 so as to be connected to the running...

Embodiment 3

[0073] Such as Figure 8 As shown, this embodiment provides an intelligent metal smelting slag removal robot. The difference between this embodiment and Embodiment 2 is that both the gripper 161 and the slag removal gripper 164 are toothed structures.

[0074] The slag removal robot described in the present invention can use hydraulic, electric, pneumatic, and mechanical powers to realize remote control operation, realize automatic operation, and realize long-distance slag removal; it is mainly suitable for steel, iron, copper, aluminum, and various non-ferrous metals, smelting Process waste removal.

[0075] The setting of the operating mechanism in the present invention can be driven by the second servo motor, driven by the four-bar linkage mechanism jointly formed by the big arm, the small arm, the pull rod and the rotary disk, so that the grabbing mechanism can move up and down, forward and backward, and The lifting arm is driven by the first oil cylinder to drive the gra...

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Abstract

The invention discloses an intelligent slag fishing robot for metal smelting, and is suitable for removing waste slag in the smelting process of steel, iron, copper, aluminum, various nonferrous metals and the like. The intelligent slag fishing robot for metal smelting comprises a grabbing mechanism and an operating mechanism, the grabbing mechanism is used for executing slag fishing, the grabbingmechanism is connected to the operating mechanism, multi-directional movement of the grabbing mechanism is achieved through the operating mechanism, the operating mechanism is integrally and rotationally arranged on a base, and the operating mechanism is a four-connecting-rod mechanism. According to the intelligent slag fishing robot for metal smelting, the flexibility of the robot can be improved, dross can be grabbed in all directions, slag fishing dead corners are avoided, the operation stability of the robot can be improved, the phenomena of shaking and vibration in the operation processof the robot are effectively reduced, the grabbing accuracy is improved, and molten iron splashing and robot pollution caused by dross falling due to shaking and vibration are avoided.

Description

technical field [0001] The invention relates to an intelligent slag scooping robot for metal smelting, which belongs to the technical field of metal smelting equipment. Background technique [0002] As we all know, a large amount of scum will be generated during the metal smelting process, which will float on the inner surface of the smelting furnace or adhere to the inner wall of the furnace. If the scum is not cleaned, it will affect the quality of molten iron and castings. However, manual slag removal requires the slag remover to wear thick protective tools and use a long iron fork to pick slag outside the furnace. This method is not only dirty when picking slag many times, but also it is not safe to splash molten iron during the process. The temperature in the furnace can reach 1,500 degrees Celsius, especially in summer, around the furnace mouth can reach hundreds of degrees Celsius, the working environment is very harsh, and it is also dangerous. Moreover, the scum ha...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D43/00B22D1/00B25J9/10B25J15/00B25J19/00F27D3/15F27D25/00
CPCB22D43/005B22D1/00B25J9/106B25J19/002B25J15/00F27D3/1554F27D25/001F27M2003/13
Inventor 吴国伟吴坤凡
Owner QINGZHOU CHENTAI MASCH & EQUIP TECH CO LTD
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