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Converter on-line diagnosis energy-saving and consumption-reducing SADS system

A converter and converter gas technology, which is applied in the field of converter online diagnosis, energy saving and consumption reduction SADS system, can solve problems such as affecting the economic benefits of steel mills, unable to monitor accident status in real time, and low degree of automation.

Active Publication Date: 2021-01-15
NANJING HANHUA FLUID TECH CO LTD
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  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, the heat recovery rate of converter gas in the existing converter steelmaking process is low, and the energy consumption of converter steelmaking is high
Moreover, the gas generated by the converter cannot be effectively utilized, which affects the economic benefits of the steel plant; at the same time, it is impossible to monitor the accident status in the converter steelmaking process in real time, and the degree of automation is low

Method used

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  • Converter on-line diagnosis energy-saving and consumption-reducing SADS system
  • Converter on-line diagnosis energy-saving and consumption-reducing SADS system
  • Converter on-line diagnosis energy-saving and consumption-reducing SADS system

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Embodiment Construction

[0129] The specific steps of the present invention are described in detail. The SADS system for online diagnosis of energy saving and consumption reduction of the converter includes the following steps:

[0130] Step 1: Establish a signal correlation model of the converter smelting process, and realize the increase of converter gas recovery and recovered calorific value in the converter through the process signal and correlation algorithm related to the converter gas production in the converter smelting process.

[0131] The calculation method of the recovery amount of theoretical generation and actual generation amount of converter gas is as follows:

[0132] 1. Theoretical generation and recovery of converter gas

[0133] The formula for calculating the theoretical generation of converter gas is:

[0134]

[0135] In the formula, V L Recovered amount of converter gas per ton of steel, unit: Nm 3 / t; α is the air suction coefficient; C 铁水 and C 钢水 are the carbon cont...

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Abstract

Disclosed is a converter on-line diagnosis energy-saving and consumption-reducing SADS system. The system solves the problems that in the existing converter steelmaking process, the heat recovery rateof converter gas is low, the energy consumption of converter steelmaking is high, and the gas generated by a converter cannot be effectively utilized. The system is based on a multi-signal-source process analysis means, depends on a metallurgical physicochemical model algorithm in the converter steelmaking process, and guarantees that the converter gas recovery amount and the converter gas heat value are always in an ideal state in the converter steelmaking process through self-adaptive calculation and intelligent analysis, and the converter gas recovery heat is made maximum. Moreover, the optimal converter steelmaking production process rhythm is provided, and the process rhythm not only ensures smooth operation of the steelmaking process but also ensures the maximization of gas recoveryheat. Under the condition that the use amount of the gas consumption end is kept unchanged, more gas can be used for gas-fired boiler power generation, and greater economic benefits can be created for a steel mill.

Description

technical field [0001] The invention belongs to the technical field of metallurgy automation, and specifically relates to a method that can improve the heat recovery of converter gas, reduce the energy consumption of converter steelmaking, and use more gas generated by the converter to generate electricity in a gas-fired boiler to increase the power generation capacity of gas-fired power generation. On-line diagnosis and analysis of the technology in the steel process to reduce the occurrence of some accidents in the converter online diagnosis energy-saving and consumption-reducing SADS system. Background technique [0002] The converter steelmaking process is a process of decarburizing the molten iron entering the converter, and finally the molten iron reaches the target through chemical reaction to produce qualified molten steel. During this process, converter gas is intermittently recovered from the top of the converter as a by-product gas. Since the energy carried by th...

Claims

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Application Information

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IPC IPC(8): C21C5/28C21C5/38G06F17/11G06Q10/04G06Q10/06
CPCC21C5/28C21C5/38G06Q10/04G06Q10/0633G06F17/11C21C2300/06C21C2100/06Y02P90/82
Inventor 杨靖辉张朋刚耿胜松
Owner NANJING HANHUA FLUID TECH CO LTD
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