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Aldol condensation reaction continuous production method and production system thereof

A technology for aldol condensation reaction and production method, which is applied in chemical instruments and methods, series/parallel reactions, catalyst regeneration/reactivation, etc., and can solve the problems affecting production efficiency, high impurities such as neopentyl glycol, stability effects, etc. problems, to achieve the effect of improving the efficiency of industrial production

Pending Publication Date: 2021-02-09
GUANG AN MOJIA BIOTECHNOLOGY CO LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

US3920760 has reported that 25% sodium carbonate can reduce the generation of by-products as a catalyst, but impurities such as neopentyl glycol are still on the high side, and the reaction time is longer, and the catalyst consumption is larger, and these catalysts all have the same problem, that is, they cannot It is separated from the product HPA aqueous solution
And HPA is a highly active intermediate, acid and alkali will affect its stability, and the presence of inorganic alkali is easy to corrode equipment
Therefore, the presence of catalysts can adversely affect the storage, transportation and subsequent use of HPA
[0004] The team of our company developed, screened and perfected a type of immobilized catalyst (see CN2020110316608) in the early research and development for the catalytic reaction of hydroxy aldehydes, but the catalyst will be deactivated after a period of use, which will lead to the interruption of the production chain and affect the production efficiency

Method used

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  • Aldol condensation reaction continuous production method and production system thereof
  • Aldol condensation reaction continuous production method and production system thereof
  • Aldol condensation reaction continuous production method and production system thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0121] Fill 16 microchannel reactors with a volume of 4.2L with 3.5kg of high-efficiency and active catalysts, and connect them to the entire system after filling, and give numbers from 1 to 16, such as figure 1 shown.

[0122] The isobutyraldehyde of 99.5% purity is passed in the microchannel reaction pre-mixer with the speed of 63.6ml / min and 38% formalin aqueous solution simultaneously with the speed of 56.4ml / min and is fully premixed (isobutyraldehyde and formaldehyde mol ratio are 1: 1.05), followed by the pre-mixer into the reaction area of ​​the microchannel reactor for aldol condensation reaction.

[0123] Take the operation process of No. 1 reaction column as an example to illustrate the embodiment (because the whole system is in a state of continuous circulation, so the operation process of each reaction column is the same and equivalent, and the circulation process is as described above, and will not be repeated here. to repeat).

[0124] The No. 1 microchannel r...

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Abstract

The invention relates to an aldol condensation reaction continuous production method and an aldol condensation reaction continuous production system, and the aldol condensation reaction continuous production method adopts a multi-reactor reaction system and reasonably sets circulation steps, according to the continuous production method, only the reactors need to be moved towards the preset direction at intervals of preset time, or the reactors are fixed, and only the corresponding valves need to be opened or closed at intervals of preset time, so that the switching of the treatment states inthe reactors can be realized, therefore, each reactor sequentially enters a reaction state, a first water washing state, an alkali washing state and a second water washing state for corresponding treatment to form a circulating system of reaction, regeneration and re-reaction, and thus continuous production without interruption is realized, and the industrial production efficiency is greatly improved.

Description

technical field [0001] The invention relates to the technical field of chemical production, in particular to an aldol condensation catalytic reaction continuous production method and an aldol condensation catalytic reaction continuous production system. Background technique [0002] Hydroxyaldehyde compounds are an important intermediate of chemical raw materials, which are widely used in various production fields such as petroleum, fine chemical industry, and smelting. Its typical representative is hydroxypivalaldehyde (HPA). [0003] Hydroxypivalaldehyde (also known as 2,2-dimethyl-3-hydroxypropionaldehyde, referred to as HPA) is an important intermediate in the synthesis of various fine chemicals, mainly as a synthetic spirodiol, neopentyl glycol, polyurethane And polyacrylate raw materials and modifiers, as well as synthetic extractants, pesticides, VB5 and other chemical intermediates. HPA can produce hydroxypivalic acid (or hydroxypivalic acid) through hydrogenation (...

Claims

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Application Information

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IPC IPC(8): B01J19/00B01J4/00C07C45/75C07C47/19B01J38/48B01J38/64
CPCB01J4/001B01J19/0006B01J19/0046B01J38/48B01J38/64B01J2219/00166C07C45/75C07C47/19Y02P20/584
Inventor 刘文杰陆成樑邱贵森
Owner GUANG AN MOJIA BIOTECHNOLOGY CO LTD