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Preparation method of sintered neodymium-iron-boron magnet with high rare earth content

A high rare earth content, neodymium iron boron technology, applied in the direction of magnetic objects, inductors/transformers/magnet manufacturing, permanent magnets, etc., can solve the problems of abnormal growth of local particles, low density, poor compactness, etc., to avoid local particles abnormal growth effect

Inactive Publication Date: 2021-02-23
YANTAI DONGXING MAGNETIC MATERIALS INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0005] Purpose of the invention: In order to overcome the deficiencies in the prior art, the present invention provides a method for preparing sintered NdFeB magnets with high rare earth content to solve the problem of low density and low density during sintering of NdFeB magnets with high rare earth content. Poor compactness; high-temperature sintering will cause local particles to grow abnormally, and the grain boundary phase between the main phase particles is missing, and the rare earth components cannot be effectively used, resulting in low magnetic properties.

Method used

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  • Preparation method of sintered neodymium-iron-boron magnet with high rare earth content
  • Preparation method of sintered neodymium-iron-boron magnet with high rare earth content
  • Preparation method of sintered neodymium-iron-boron magnet with high rare earth content

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Experimental program
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Effect test

Embodiment 1

[0028] (S1) According to the mass percentage, the PrNd content is 35.0%, the B content is 0.95%, the Co content is 1.0%, the Al content is 0.55%, the Cu content is 0.10%, the Ga content is 0.40%, the Ti content is 0.10%, and the balance Prepare ingredients for Fe and unavoidable impurities, use a vacuum strip furnace to make thin strip alloy sheets, and obtain green bodies through processes such as hydrogen treatment, grinding, forming and orientation, and isostatic pressing;

[0029] (S2) Put the green body into a vacuum sintering furnace for the first step of sintering, the vacuum degree is below 5×10-1Pa, the sintering temperature is 830° C., and the temperature is lowered to room temperature after 10 hours of heat preservation.

[0030] (S3) In a vacuum atmosphere, re-sinter the blank that has been sintered in the first step. The heating temperature is 820° C., and a pressure of 1 Mpa is applied along the direction of the orientation of the blank while maintaining heat. The...

Embodiment 2

[0034] (S1) According to the mass percentage, the PrNd content is 33.0%, the B content is 0.95%, the Co content is 1.0%, the Al content is 0.55%, the Cu content is 0.10%, the Ga content is 0.40%, the Ti content is 0.10%, and the balance Prepare ingredients for Fe and unavoidable impurities, use a vacuum strip furnace to make thin strip alloy sheets, and obtain green bodies through processes such as hydrogen treatment, grinding, forming and orientation, and isostatic pressing;

[0035] (S2) Put the green body into a vacuum sintering furnace for the first step of sintering, the vacuum degree is below 5×10-1Pa, the sintering temperature is 880° C., keep warm for 2 hours and then drop to room temperature.

[0036] (S3) In a vacuum atmosphere, re-sinter the blank that has been sintered in the first step. The heating temperature is 720° C., and a pressure of 5 MPa is applied along the orientation direction of the blank while maintaining heat. The time for heating and holding is 60 mi...

Embodiment 3

[0040] (S1) According to the mass percentage, the content of PrNd is 37.0%, the content of B is 0.95%, the content of Co is 1.0%, the content of Al is 0.55%, the content of Cu is 0.10%, the content of Ga is 0.40%, the content of Ti is 0.10%, and the balance Prepare ingredients for Fe and unavoidable impurities, use a vacuum strip furnace to make thin strip alloy sheets, and obtain green bodies through processes such as hydrogen treatment, grinding, forming and orientation, and isostatic pressing;

[0041] (S2) Put the green body into a vacuum sintering furnace for sintering, and the vacuum degree is 5×10 -1 Below Pa, the sintering temperature is 865°C, and it is lowered to room temperature after 6 hours of heat preservation.

[0042](S3) In a vacuum atmosphere, re-sinter the blank that has been sintered in the first step. The heating temperature is 850° C., and a pressure of 3 Mpa is applied along the orientation direction of the blank while maintaining heat. The time of heati...

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Abstract

The invention discloses a preparation method of a sintered neodymium-iron-boron magnet with high rare earth content, and belongs to the field of magnet material preparation. The preparation method comprises the following steps of (S1) proportioning according to a certain element proportion, preparing a thin strip alloy sheet by using a vacuum melt-spinning furnace, and carrying out hydrogen treatment, grinding, forming, orientation, isostatic pressing and other processes to obtain a green body; (S2) carrying out first-step sintering on the green body at a low temperature; (S3) carrying out second-step sintering under the condition of applying a certain pressure; and (S4) carrying out aging treatment to finally obtain the neodymium-iron-boron sintered magnet. By utilizing the preparation method of the sintered neodymium-iron-boron magnet with the high rare earth content, the obtained sintered neodymium-iron-boron magnet is compact in structure, is free of abnormal growth grains, is clear in grain boundary phase and is higher in magnetic property.

Description

technical field [0001] The invention relates to a preparation method of a magnetic material, in particular to a preparation method of a sintered NdFeB magnet with high rare earth content, and belongs to the field of magnetic material preparation. Background technique [0002] NdFeB magnets are widely used in storage equipment, electronic components, wind power generation, motors and other fields due to their excellent magnetic properties. With the expansion of the application field, the NdFeB magnets used under harsh conditions need to further improve their magnetic properties in order to meet the requirements for their magnetic properties. [0003] At present, the residual magnetism of batch NdFeB products can reach about 90% of the theoretical saturation magnetization of NdFeB, while the coercive force is still difficult to reach one-third of the theoretical value without adding rare earth. Has a large room for improvement. The coercive force of NdFeB magnets can be sign...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F41/02H01F1/057H01F1/055
CPCH01F41/0266H01F41/0293H01F41/0253H01F1/057H01F1/0557H01F1/0577H01F41/0273H01F1/0576H01F7/02
Inventor 陈秀雷彭众杰朱晓男董占吉丁开鸿
Owner YANTAI DONGXING MAGNETIC MATERIALS INC