Environment-friendly dry material for continuous casting tundish and preparation method thereof

A continuous casting tundish and dry material technology, which is applied in the field of refractory materials, can solve the problems of cost increase, environmental pollution, space occupation, etc., and achieve the effects of reducing cost and steelmaking cost, reducing environmental pollution, and excellent performance

Inactive Publication Date: 2021-02-26
瑞泰马钢新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Most of the dry materials for continuous casting tundish are magnesia, and the main raw material is fused magnesia. With the increase of market demand, the cost rises, which reduces the economic benefits of dry material production for continuous casting tundish.
When the ladle is under minor repair or overhaul, the remaining ladle lining bricks removed (including molten pool magnesia-aluminum carbon bricks and ladle prefabricated bricks, etc.) account for about 40-50% of the total amount of ladle lining bricks in the working layer. The space also pollutes the environment, which does not conform to the current concept of energy saving and environmental protection

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] Waste magnesium aluminum carbon particles are obtained by the following process:

[0037] (1) The remaining ladle lining bricks that have been dismantled will be broken into 5-0mm particle sizes after removing slag and selecting waste magnesium-aluminum-carbon bricks, requiring the mass percentage of MgO to be ≥ 80%;

[0038] (2) Put the magnesia-alumina-carbon brick in step (1) into the S112 type mixer and grinder for 20-25 minutes, and then sieve to obtain waste magnesium-aluminum with three particle sizes of 5-3mm, 3-1mm, and 1-0mm Carbon brick particles.

[0039] Waste prefabricated brick powder is obtained through the following process:

[0040] (1) After removing the remaining ladle lining bricks from the demolition and selecting waste prefabricated bricks, it is required that (MgO+Al 2 o 3 ) mass percentage content ≥ 90%, broken into 3 ~ 0mm particle size;

[0041] (2) Put the waste prefabricated bricks from step (1) into the S112 type mixer and grinder for 2...

Embodiment 2

[0058] Waste magnesium aluminum carbon particles and waste prefabricated brick powder were obtained according to the same process as in Example 1.

[0059] The dry material for continuous casting tundish is produced by the following process:

[0060] (1) The composition of the dry material for the tundish is as follows: the mass percentage of waste magnesium aluminum carbon particles with a particle size of 5 to 3 mm is 14%, the mass percentage of waste magnesium aluminum carbon particles with a particle size of 3 to 1 mm is 34%, and the particle size is 1 to 1 mm. The mass percentage of 0mm waste magnesium aluminum carbon particles is 18%, the mass percentage of waste prefabricated brick powder with a particle size of 180 mesh is 6%, the mass percentage of fused magnesia with a particle size of 240 mesh is 16%, and the particle size is 1000 mesh active lightly burned magnesia The mass percentage is 8%, the composite binder is selected from the mixture of solid resin and gluco...

Embodiment 3

[0069] Waste magnesium aluminum carbon and waste prefabricated bricks were obtained according to the same process as in Example 1.

[0070] The dry material for continuous casting tundish is produced by the following process:

[0071] (1) The composition of the dry material for the tundish is as follows: the mass percentage of waste magnesium aluminum carbon particles with a particle size of 5 to 3 mm is 16%, the mass percentage of waste magnesium aluminum carbon particles with a particle size of 3 to 1 mm is 36%, and the particle size is 1 to 1 mm. The mass percentage of 0mm waste magnesium aluminum carbon particles is 14%, the mass percentage of waste prefabricated brick powder with a particle size of 180 mesh is 9%, the mass percentage of fused magnesia with a particle size of 240 mesh is 12%, and the particle size is 1000 mesh active lightly burned magnesia The mass percentage is 7%, the composite binder is selected from the mixture of solid resin and glucose mass ratio of...

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Abstract

The invention belongs to the technical field of refractory materials, and particularly relates to an environment-friendly dry material for a continuous casting tundish and a preparation method thereof. The dry material is characterized by comprising the following components in percentage by weight: 12%-16% of 5-3 mm waste magnesia-alumina-carbon particles, 32%-36% of 3-1 mm waste magnesia-alumina-carbon particles, 14%-22% of 1-0 mm waste magnesia-alumina-carbon particles, 5%-9% of 180-mesh waste prefabricated brick powder, 14%-18% of 240-mesh fused magnesite, 5%-10% of 1000-mesh active causticcalcined magnesite, 3.5%-5.5% of composite binder, and 0.5%-1% of a sintering agent. The dry material disclosed by the invention is put into a continuous casting tundish for use, can be used for morethan 60 furnaces, is used normally from the conditions of a permanent layer after use and the residual condition of a casting residual surface, is excellent in performance, and is easy to turn over;waste recycling is achieved, and the dry material has important significance in energy conservation, consumption reduction and environmental protection.

Description

technical field [0001] The invention belongs to the technical field of refractory materials, and in particular relates to an environment-saving dry material for continuous casting tundish and a preparation method thereof. Background technique [0002] In the continuous casting process, the tundish plays an irreplaceable role, and the working lining of the tundish is the basis for protecting the normal and safe operation of the tundish. The development of continuous casting tundish working lining can be divided into four stages: no working lining stage, insulation board stage, smearing or spraying material stage, and dry material stage. As the fourth-generation working lining material of continuous casting tundish, dry material has the advantages of thermal insulation board and spray coating, and has the advantages of convenient construction, fast heating speed, long life and easy unpacking. [0003] Most of the dry materials for continuous casting tundish are magnesia, and ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66C04B35/626C04B35/64C04B35/632C04B35/634
CPCC04B35/66C04B35/62605C04B35/64C04B35/632C04B35/634C04B2235/3206
Inventor 彭学峰胡正阳黄文胜郁书中何国柱王德军
Owner 瑞泰马钢新材料科技有限公司
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