Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A method for improving the performance uniformity of high carbon steel wire rod in the same circle

A uniform, high-carbon steel technology, applied in the field of steel rolling production, can solve problems such as the mismatch between bulk density and air volume, large lateral temperature fluctuations, large fluctuations in wire rod performance, etc., to achieve simple processing, low equipment transformation costs, The effect of easy installation

Active Publication Date: 2022-07-22
INST OF RES OF IRON & STEEL JIANGSU PROVINCE +2
View PDF9 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, through an accurate analysis of the lateral cooling of the wire rod in the actual production process, for the wire rod within the 1 / 6D area at the end of the lap point, the stacking density is between the lap point and the non-lap point, and the air volume in this area The area of ​​the overlapped point is large, resulting in a mismatch between the stacking density and the air volume, and it is easy to form a local strong cold area here, which causes large lateral temperature fluctuations, and the temperature difference can reach more than 60°C, which in turn causes large fluctuations in the performance of the same coil of the wire rod
Especially for high-carbon steel with high Cr content, due to the high cooling intensity, the performance fluctuation phenomenon in the same circle is more obvious, which cannot be completely eliminated by relying on the Jialing device alone.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A method for improving the performance uniformity of high carbon steel wire rod in the same circle
  • A method for improving the performance uniformity of high carbon steel wire rod in the same circle
  • A method for improving the performance uniformity of high carbon steel wire rod in the same circle

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033]Implemented in 11mm high carbon steel wire rod, the internal control tensile strength is ≥1050MPa. The wire rod contains 0.72% mass fraction of C and 0.36% mass fraction of Cr. After the wire rod is spun, it is cooled on the Steyrmore air-cooling line, and the lateral cooling is uniform by adding an air baffle device on the Steyrmore. The wind deflector is installed on the odd-numbered exhaust duct outlet of the 4-40m roller table, located 0.21m inside the overlap point, one on the left and one on the left, and one on the left, and the installation direction is perpendicular to the air duct outlet.

[0034] Control the spacing and cooling speed of the adjacent two circles of wire rods in sections, among which: the spinning temperature is 889°C, and the distance between the two adjacent circles of wire rods after spinning is S i =DπV i / V, unit m; control the final rolling speed V = 58m / s, the diameter of the ring after spinning D = 1.28m, S i The settings are shown in ...

Embodiment 2

[0038] Implemented in 12mm high carbon steel wire rod, the internal control tensile strength is ≥1100MPa. The wire rod contains 0.76% mass fraction of C and 0.35% mass fraction of Cr. After the wire rod is spun, it is cooled on the Steyrmore air-cooling line, and the lateral cooling is uniform by adding an air baffle device on the Steyrmore. The wind deflector is installed on the odd-numbered exhaust duct outlet of the 4-40m roller table, located 0.23m inside the overlap point, one on the left and right, and the installation direction is perpendicular to the air duct outlet.

[0039] Control the spacing and cooling speed of the adjacent two circles of wire rods in sections, among which: the spinning temperature is 884°C, and the distance between the two adjacent circles of wire rods after spinning is S i =DπV i / V, unit m; control the final rolling speed V=46m / s, the diameter of the ring after spinning D=1.35m, S i The settings are shown in Table 1.

[0040] A thermal infra...

Embodiment 3

[0043] Implemented in 12.5mm high carbon steel wire rod, the internal control tensile strength is ≥1150MPa. The wire rod contains 0.81% mass fraction of C and 0.37% mass fraction of Cr. After the wire rod is spun, it is cooled on the Steyrmore air-cooling line, and the lateral cooling is uniform by adding an air baffle device to the Steyrmore. The wind deflector is installed on the odd-numbered exhaust duct outlet of the 4-40m roller table, located 0.21m inside the overlap point, one on the left and one on the left, and one on the left, and the installation direction is perpendicular to the air duct outlet.

[0044] Control the spacing and cooling speed of the adjacent two circles of wire rods in sections, among which: the spinning temperature is 897°C, and the distance between the two adjacent circles of wire rods after spinning is S i =DπV i / V, unit m; control the final rolling speed V = 42m / s, the circle diameter after spinning D = 1.30m, S i The settings are shown in Ta...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
heightaaaaaaaaaa
thicknessaaaaaaaaaa
tensile strengthaaaaaaaaaa
Login to View More

Abstract

The invention provides a method for improving the uniformity of the performance of the high carbon steel wire rod in the same circle. By adding a wind deflector device on the outlet of the air duct, the lateral air volume distribution of the wire rod is changed, the lateral temperature fluctuation of the wire rod is reduced, and the uniform structure is achieved. The purpose of reducing the performance fluctuation of the same ring. At the same time, the controlled cooling process is optimized, and the distance and cooling speed of the adjacent two circles of wire rods are controlled in sections, so that the overall strength of the wire rods is improved. The transverse temperature fluctuation of the high carbon steel wire rod produced by this method is less than 20℃, the strength fluctuation of the same ring of the wire rod is less than 40MPa, and the minimum strength is increased by more than 20MPa, the sorbite ratio is ≥80%, and there is no bainite and martensite. For abnormal tissues, the customer's drawing wire breakage rate is ≤0.3 times / ton.

Description

technical field [0001] The invention belongs to the technical field of steel rolling production, and particularly relates to a method for improving the uniformity of the performance of a high-carbon steel wire rod in the same circle. Background technique [0002] High carbon steel wire rod is the main raw material for the production of prestressed steel strands and wire ropes, and the stability of its product performance is very important to the stability of the downstream customer's production process and finished product performance. The tensile strength of the wire rod fluctuates greatly, which will cause the stress state of the die and the load of the wire drawing machine to be in an unstable state during the drawing process of the wire rod, resulting in a large die loss and an increase in the drawing wire breakage rate, which affects the production efficiency and steel wire. quality. In addition, it will cause the steel wire to slip and the tensile stress is unstable d...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B21C9/00
CPCB21C9/00
Inventor 李月云李战卫张宇麻晗
Owner INST OF RES OF IRON & STEEL JIANGSU PROVINCE
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products