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CNC-controlled three-axis parallel roll collar hole pattern machining method

A processing method and pass technology, which is applied in the field of CNC-controlled three-axis parallel roller ring pass processing, can solve the problems of inventory resource occupation, long customization cycle, and inventory backlog, so as to reduce inventory, save purchase funds, and repeat high precision effect

Inactive Publication Date: 2021-03-19
NANJING IRON & STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] There are hundreds of passes in the finishing mill and reducing and sizing mill in the wire rod factory. The pass of the carbide roll ring is generally processed by grinding with a diamond shaped grinding wheel on a special roll ring grinder. Each roll ring pass It needs to be ground with a shaped diamond grinding wheel corresponding to the pass type. With this grinding method to process the pass type, the wire factory usually needs to use one for the other, so the inventory of the formed diamond grinding wheel needs to be at least twice the number of pass types, and the inventory is large. , The inventory management of formed diamond grinding wheels also consumes a lot of manpower, especially for more than 20 kinds of infrequently used pass types such as finishing mills and reducing sizing roll rings. Spare diamond forming grinding wheel. After receiving the order for wire rods with special specifications, it is necessary to customize the forming diamond grinding wheel. The custom cycle is long, which affects the delivery of the wire rod order contract. For M1R type special-shaped pass and carbide roller rings that require chamfering, it cannot be used. Forming wheel processing

Method used

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  • CNC-controlled three-axis parallel roll collar hole pattern machining method
  • CNC-controlled three-axis parallel roll collar hole pattern machining method
  • CNC-controlled three-axis parallel roll collar hole pattern machining method

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Embodiment Construction

[0009] The technical solution of the present invention will be further described below in conjunction with the accompanying drawings.

[0010] When processing the hole pattern of the roller ring, first turn on the main power of the grinder, restore the emergency stop button, turn on the control voltage, turn on the hydraulic system, turn on the coolant, close the safety door of the grinder, and start the grinder. Edit the processing program according to the hole type, start the automatic measurement system, and enter the grinding module.

[0011] In the embodiment of the present invention, the pass type includes four Morgan pass types: V1R, 2R, V1RG, V2RG and a Kocks special-shaped pass type M1R, and the pass type parameters to be input are as follows:

[0012]

[0013]

[0014] The V1R pass is a single-arc pass, and the pass can be selected with an arc, and the arc can be ignored during rough grinding.

[0015] The 2R pass is a single circular arc connected to an arc t...

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Abstract

The invention discloses a CNC-controlled three-axis parallel roll collar hole pattern machining method. A roll collar to be machined and a diamond grinding wheel with the standard radius are installedon a grinding machine, a grinding program is edited according to a hole pattern to be machined, parameters are input, a machining stroke is generated through CNC, and the diamond grinding wheel grinds the roll collar according to the machining stroke. The grinding steps comprise coarse grinding, pre-fine grinding, fine grinding and smoothing, after grinding, a WENTAST full-automatic measuring system is used for measuring parameters such as the groove distance and the groove depth of the roll collar, and the next grinding step is selected according to the measuring result until the hole pattern meets the requirement. According to the method, the diamond grinding wheel with the standard radius can be adopted for grinding different hole patterns, the diamond grinding wheel does not need to be specially customized and formed for grinding the roll collar with the optimized hole pattern, the special-shaped hole pattern which cannot be machined by the formed grinding wheel can be ground, on-schedule production of wires with the non-common specification can be guaranteed, the stock of the formed diamond grinding wheel is reduced, the production cost is reduced, and technical support is provided for wire production.

Description

technical field [0001] The invention relates to a roller ring pass processing method, in particular to a CNC-controlled three-axis parallel roller ring pass processing method. Background technique [0002] There are hundreds of passes in the finishing mill and reducing and sizing mill in the wire rod factory. The pass of the carbide roll ring is generally processed by grinding with a diamond shaped grinding wheel on a special roll ring grinder. Each roll ring pass It needs to be ground with a shaped diamond grinding wheel corresponding to the pass type. With this grinding method to process the pass type, the wire factory usually needs to use one for the other, so the inventory of the formed diamond grinding wheel needs to be at least twice the number of pass types, and the inventory is large. , The inventory management of formed diamond grinding wheels also consumes a lot of manpower, especially for more than 20 kinds of infrequently used pass types such as finishing mills a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24B19/02B24B49/04
CPCB24B19/02B24B49/04
Inventor 陈冬梅
Owner NANJING IRON & STEEL CO LTD
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