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Preparation method of special temperature measurement block for high-temperature carbonization furnace and temperature calibration method of temperature measurement block

A high-temperature carbonization furnace and temperature calibration technology, applied in the direction of thermometer testing/calibration, thermometer, carbide, etc., can solve the problems of temperature inaccuracy, large measurement error, affecting the consistency and quality stability, etc., to achieve the best practical value , to ensure the effect of uniform consistency

Active Publication Date: 2021-04-09
ZHUZHOU HARD ALLOY GRP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Generally speaking, thermocouple measurement is relatively simple, reliable, and has high measurement accuracy. It can be used to measure the temperature of the heating section and the furnace opening temperature when the furnace cools down, but the temperature measurement range is limited; the non-contact optical pyrometer temperature measurement is The temperature measurement is carried out through the thermal radiation intensity of the measured object, the temperature measurement range is wide, and the reaction speed is fast, but it is affected by external factors such as the emissivity of the object, measurement distance, smoke, dust and water vapor, so the measurement error is large. Large, unable to measure and calibrate the actual temperature in the carbonization furnace stably and accurately, seriously affecting the consistency and quality stability of the carbonization process of tungsten carbide powder
Especially after the carbonization furnace is repaired, the temperature is very easy to be inaccurate, so how to calibrate the temperature is of great significance to the preparation of tungsten carbide

Method used

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  • Preparation method of special temperature measurement block for high-temperature carbonization furnace and temperature calibration method of temperature measurement block
  • Preparation method of special temperature measurement block for high-temperature carbonization furnace and temperature calibration method of temperature measurement block
  • Preparation method of special temperature measurement block for high-temperature carbonization furnace and temperature calibration method of temperature measurement block

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026]Get standard comparison table for corrected high temperature carbonization furnace temperature:

[0027]1) Tungsten powder (200 kg) was added to carbon black (13.15 kg) for 6 hours in the plow mixer, and the W + C mixture was obtained.

[0028]2) The above W + C mixture, according to 10 g, press the standard block of 6.5 mm * 5.25mm * 20 mm, co-pressed 120 pieces of standard blocks, the physical map of the standard blockimage 3Indicated. The remaining W + C mixture is vacuum isolation.

[0029]3) Heat the carbonization furnace to 1900 ° C, add a standard block, carbonization 2h, take out the standard block, measure the size of the standard block after carbonization, then calculate the shrinkage ratio of the standard block according to the measured size, resulting in 1900 ° C, Standard block shrinkage;

[0030]4) According to the method of step 3), the shrinkage of the standard block is calculated from 1901 to 2019 ° C, and the temperature is warmed at the rate of 1 ° C / segment, and the ...

Embodiment 2

[0034]A particle size distribution range is selected from 0.935, and the powder Fei's particle size is 3.06 μm.

[0035]Tungsten powder (200 kg) was added to carbon black (13.15 kg) for 6 hours in the plow mixer, and W + C mixture was obtained.

[0036]The above W + C mixture is pressed into a standard temperature bump 6.5mm * 5.25mm * 20mm, placed in a high temperature carbonifier (small repair) and product (remaining W + C mixture) with the furnace 2h, optical infrared temperature The instrument displays a carbonization temperature of 2000 ° C.

[0037]The standard measuring block after carbonization was measured high, width, and the length size was 5.330 mm, 4.305 mm, 16.400mm, and the compression rate was 18%, and the current carbonization temperature was 2000 ° C, respectively. Described that the current surface display carbonization temperature is consistent with the calibration temperature, and the performance of the high-temperature carbonization furnace has not changed, and the equi...

Embodiment 3

[0040]A particle size distribution range is selected from 0.935, and the powder Fei's particle size is 3.06 μm.

[0041]Tungsten powder (200 kg) was added to carbon black (13.15 kg) for 6 hours in the plow mixer, and W + C mixture was obtained.

[0042]The W + C mixture 10g was pressed into a standard measuring mass 6.5 mm * 5.25 mm * 20 mm, placed in a high temperature carbonization furnace (small repair) and the product was carbonized with the product with the product, and the optical infrared thermometer showed the carbonization temperature 1910 ° C.

[0043]It was measured using a thousand-grid after carbonized standard measuring blocks, and the long size was 5.388 mm, 4.352 mm, 16.580 mm, and the computational shrinkage ratio was 17.10%, and the current carbonization temperature was 1910 ° C. Described that the current surface display carbonization temperature is consistent with the calibration temperature, and the performance of the high-temperature carbonization furnace has not change...

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Abstract

The invention discloses a preparation method of a special temperature measurement block for a high-temperature carbonization furnace and a temperature calibration method of the temperature measurement block. The preparation method comprises the following steps: preparation of the special temperature measurement block for the high-temperature carbonization furnace and the temperature calibration method of the special temperature measurement block. The invention provides a method for manufacturing the special temperature measurement block for a high-temperature carbonization furnace, which comprises the following steps of: mixing optimized tungsten powder serving as a raw material with carbon black to obtain a uniform W+C mixture; and grinding the tungsten carbide powder into standard blocks, carrying out heating carbonization, testing and crushing step by step to detect the particle size value, and making a high-temperature carbonization furnace temperature sample positive comparison table. The difference between the current temperature control and the previous temperature of the tungsten carbide powder carbonized by the carbonization furnace in the production state can be detected at any time, the current temperature is corrected, thereby ensuring the uniformity and consistency of the product performance. The temperature measurement block is carbonized and crushed to obtain tungsten carbide powder, the tungsten carbide powder can be normally used as a product, waste of raw materials is avoided, and the temperature measurement block special for the high-temperature carbonization furnace is very suitable for the hard alloy tungsten carbide powder preparation industry and has excellent practical value.

Description

Technical field[0001]The present invention belongs to the preparation of tungsten carbide, and more particularly to a method for preparing a special temperature mass of a high temperature carbonizing furnace and a method of calibration temperature thereof.Background technique[0002]Carbonization is one of the key processes preparation of tungsten carbide, and the main equipment is a carbonizing furnace. Different particle size levels of tungsten carbide powder their carbonization temperature is bounded in (1000 to 2200) ° C, and when the high temperature carbonifier is operated, the temperature measurement is required to control the phase components of the tungsten carbide powder, crystallization, and granularity. Distributed uniformity, lattice distortion energy, etc. have an extremely important impact, and these features will gene in genex and evolving during the preparation process of subsequent cemented carbide materials, which in turn affects the ultimate performance of carbide ...

Claims

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Application Information

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IPC IPC(8): C01B32/949G01K15/00
CPCC01B32/949G01K15/005
Inventor 马赛何继坤
Owner ZHUZHOU HARD ALLOY GRP CO LTD