Automatic electrode control system

An automatic control and electrode technology, which is applied to electrical components, electric heating devices, heating through discharge, etc., can solve the problems that the diameter of the electrode circle cannot be adjusted, it is easy to shake during use, and the resistance between electrodes can be reduced.

Active Publication Date: 2021-04-20
西安中天冶金工程有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1) The diameter of the electrode circle of the existing electric furnace cannot be adjusted. Since the diameter of the electrode circle is directly related to energy consumption and output, the diameter of the electrode circle in the electric furnace is too small, and the clear distance between the three electrodes is too small, resulting in the formation of three molten metals. There are too many overlapped parts of the pool or heating area, forming an overly concentrated hot area in the center of the furnace, reducing the resistance between the electrodes, the reaction area in the furnace is too small, the amount of chemical materials is low, the output is low, and the power consumption must be high. If the electric furnace electrode If the diameter of the electrode circle is too large, the net distance between the three electrodes in the electric furnace is too large, resulting in too few overlapping parts of the three molten pools, and there will be a dead angle where the heat is not concentrated in the middle of the three molten pools. Unfavorable production
[0004] 2) During the operation of the refining furnace, the height of the electrodes needs to be adjusted frequently. The three-phase electrodes of some existing refining furnace structures cannot be adjusted independently. Even if the three-phase electrodes of some refining furnace structures can be adjusted independently, their verticality and strength are low , it is prone to shaking during use;
[0005] 3) In the process of heating the ladle, the refining furnace generally adopts the structure of "one furnace and one ladle". When the ladle is in the process of transportation, fixing, installation, etc., the refining furnace can only wait for the ladle to be ready before heating, which wastes a lot of energy. operating hours

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0051] Such as Figure 1 to Figure 4 As shown, the electrode automation control system includes a mobile pedestal 1, a base 2, a lifting device 3, a station adjustment device 4, a cross arm 5, an electrode circle adjustment device 6 and an electrode clamping device 7. In this embodiment, the mobile The base frame 1 is used as the load-bearing body and is rotatably installed on the base platform through the station adjustment device 4. The base 2 is horizontally arranged on the bottom of the mobile base frame 1. The bottom of the lifting device 3 is fixed on the base 2 horizontally. The lifting device The top of 3 is fixed on the bottom of the cross arm 5, the lifting device 3 is used to drive the cross arm 5 to lift, and the station adjustment device 4 is used to drive the mobile base frame 1, the base 2, the lifting device 3 and the cross arm 5 to rotate as a whole.

[0052] Specifically, the transverse arm 5 is divided into a first transverse arm 501, a second transverse arm...

Embodiment 2

[0056] Such as Figure 4 with Figure 5 As shown, the electrode clamping device 7 includes a clamping housing 704, an arc-shaped clamping seat 705, a moving clamp 706, a conductive wire 707, a moving groove 708, a transmission plate 709, a clamping connector 710, a clamping cylinder 711 and Roller row 712, in this embodiment, the end of the clamping shell 704 of the electrode clamping device 7 is provided with an arc-shaped clamping seat 705 and a moving clamp 706, and the arc-shaped clamping seat 705 and the moving clamp 706 are used for cooperation On the fixed electrode 8, the outer wall of the movable clamp 706 is in contact with the conductive wire 707, and the two ends of the movable clamp 706 are arranged on the transmission plate 709. 710 is connected to the clamping oil cylinder 711 , and two sets of roller rows 712 are respectively arranged on the upper and lower surfaces of the clamping housing 704 , and cooperate with the chute 505 on the inner wall of the cross a...

Embodiment 3

[0058] Such as Image 6 with Figure 7 As shown, the mobile base frame 1 is rotatably installed on the foundation platform as a load-bearing body. The base platform is a cement structure or a frame base. The load-bearing plate on the mobile base frame 1 is provided with three upper through holes 101, and the surroundings of the upper through holes 101 are symmetrical. A plurality of upper guide wheels 102 are provided, and three lower through holes 103 are correspondingly opened on the lower bearing plate of the mobile base frame 1 , and a plurality of lower guide wheels 104 are arranged symmetrically around the lower through holes 103 . Specifically, the upper through hole 101 and the lower through hole 103 are correspondingly provided for vertically installing the lifting sleeve 304, and each through hole is configured with four to eight guide wheels, and the guide wheels are arranged symmetrically and are used to guide the lifting sleeve 304 vertically. Straight moving, go...

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PUM

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Abstract

The invention discloses an automatic electrode control system, belongs to the technical field of electric furnace control, and particularly relates to a multi-dimensional electrode fine control system which can achieve independent lifting of three-phase electrodes and continuous adjustment of electrode circle diameters and is further provided with a plurality of working positions to meet continuous heating of a plurality of steel ladles. A hardware part of the control system comprises a moving base frame, a base, a lifting device, a station adjusting device, a cross arm, an electrode circle adjusting device and an electrode clamping device, a software part of the electrode automatic control system adopts an impedance control strategy, and meanwhile a sectional type moving method and a boundary linkage control method are designed in the implementation process. Compared with the prior art, the control system has the advantages that the energy consumption can be remarkably reduced, the production efficiency is improved, the interference of an electric furnace to a power grid is reduced, electric arc furnace burning and other conditions are avoided, and uniform temperature distribution in the furnace is ensured.

Description

technical field [0001] The invention belongs to the technical field of electric furnace control, and in particular relates to an electrode automatic control system. Background technique [0002] Ladle refining furnace refers to the equipment that also has the function of heating and refining steelmaking furnace. It is an important metallurgical equipment used to refine the molten steel melted in the primary furnace (electric arc furnace, open hearth furnace, converter), and can adjust the temperature of molten steel, process buffer, and meet continuous casting and rolling. The ladle furnace is the main equipment for refining outside the furnace. one. Main functions of ladle refining furnace: 1. Heating and heat preservation of molten steel. The molten steel obtains new heat energy through electric arc heating, which can not only add alloys and adjust components during ladle refining, but also add slag, which is convenient for deep desulfurization and deoxidation of molten ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H05B7/103H05B7/10H05B7/02H05B7/144C21C7/00
CPCY02P10/25
Inventor 陈勇田柏峰孙睿
Owner 西安中天冶金工程有限公司
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