Inductor and compression molding method thereof
A technology of pressing and forming inductors, which is applied in the direction of inductors, inductors/transformers/magnets manufacturing, fixed inductors, etc., which can solve the problems of complex process and inability to form integrated inductors
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Embodiment 1
[0054] This embodiment provides a method for pressing and forming an inductor, and the method includes the following steps:
[0055] (1) Place the inductance coil in the mold, the inductance coil is wound into a spiral shape by enameled wire, the shape of the central column is circular, and two terminals are arranged on both sides of one end of the inductance coil, and the two terminals are connected to the inductance coil The radial planes are parallel to each other, the internal radial cross-sectional area of the inductance coil is 40% of the transverse cross-sectional area of the mold, and the bottom of the mold is provided with a fixing groove for fixing the terminals of the inductance coil, and then adding magnetic powder to The inside and outside of the inductance coil are filled, and the magnetic powder is composed of iron silicon chromium alloy and carbonyl iron powder particles coated with epoxy resin binder on the outside, wherein the binder accounts for 2.0wt% in...
Embodiment 2
[0059] This embodiment provides a method for pressing and forming an inductor, and the method includes the following steps:
[0060] (1) The inductance coil is placed in the mould, the inductance coil is wound into a spiral shape by enameled wire, the shape of the central column is oval, and two terminals are arranged on both sides of one end of the inductance coil, and the two terminals are connected to the inductance coil The radial plane is vertical, the internal radial cross-sectional area of the inductance coil is 35% of the transverse cross-sectional area of the mould, and the bottom of the mold is provided with perforations for the terminals of the inductance coil to pass through, and then adding magnetic powder will The inside and outside of the inductance coil are filled, and the magnetic powder is composed of carbonyl iron powder particles coated with a silicone resin binder, wherein the binder accounts for 3.0wt% in the magnetic powder, and the magnetic powder is...
Embodiment 3
[0064] This embodiment provides a method for pressing and forming an inductor, and the method includes the following steps:
[0065] (1) Place the inductance coil in the mold, the inductance coil is wound into a spiral shape by enameled wire, the shape of the central column is circular, and two terminals are arranged on both sides of one end of the inductance coil, and the two terminals are connected to the inductance coil The radial planes are parallel to each other, the internal radial cross-sectional area of the inductance coil is 45% of the transverse cross-sectional area of the mold, and the bottom of the mold is provided with a fixing groove for fixing the terminals of the inductance coil, and then adding magnetic powder to The inside and outside of the inductance coil are filled, and the magnetic powder is composed of iron silicon chromium alloy iron powder particles coated with an amino resin binder, wherein the binder accounts for 1.0wt% in the magnetic powder, and...
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