The invention discloses a full-
process simulation and blasting pressure prediction method for a weak-rigidity core mold
composite material shell, and belongs to the technical field of
solid rocket engine integrated
explosive forming shell design. The method comprises the following steps: designing an equal
residual stress tension
system based on a
fiber winding layer stress theory; constructing a finite
element model in the shell winding process, iteratively optimizing a tension
system and determining a
stress field and a strain field after winding; taking the
stress field and the strain field as predefined fields, constructing a finite
element model in the curing process, and calculating the
stress field and the strain field after curing; and based on the stress field and the strain field after curing, progressive
damage analysis is realized through a three-dimensional Hashin criterion, and the maximum blasting pressure of the shell with the
powder is predicted. The problems that in the prior art, a tension
system lacks collaborative optimization,
simulation cannot cover the whole process, and blasting prediction deviation is large are solved, precise
coupling prediction of the process and performance is achieved, and theoretical support is provided for optimization of the integrated forming process.