A method for preparing non-equilibrium ultrafine microstructure alloys by using high-energy beams

A high-energy beam, non-equilibrium technology, applied in the field of metal material preparation and processing, can solve the problems of limited solid solution degree and thin thickness of alloying elements, and achieve the effect of adjustable elastic modulus, high elastic modulus and high hardness

Active Publication Date: 2022-01-18
UNIV OF SCI & TECH BEIJING
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  • Abstract
  • Description
  • Claims
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Problems solved by technology

[0006] Aiming at the problems existing in the existing alloy grain refinement methods, such as thin thickness, difficulty in ultra-refinement of the second phase and matrix at the same time, and solid solubility of alloying elements limited by the maximum equilibrium solid solubility, the present invention provides a The method of using high-energy beams to prepare non-equilibrium ultra-fine structure alloys, through high-energy beam surface remelting, a remelting layer with supersaturated alloying elements and ultrafine grains is prepared on the surface of the alloy; through the remelting layer, the stress is separated, Relieve stress and superimpose multi-layer remelted layers with ultra-fine structure and ultra-high solid solubility of different components; stabilize and recombine through remelted layers, and finally form metallurgical fusion between multi-layer materials, so that multi-layer materials Form a material as a whole, so as to prepare a variety of high-performance materials with non-equilibrium ultra-fine structures, such as ultra-light cemented carbide, strong functional degradable zinc alloy, high-strength composite materials, high-strength ultra-light porous materials, etc.

Method used

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  • A method for preparing non-equilibrium ultrafine microstructure alloys by using high-energy beams
  • A method for preparing non-equilibrium ultrafine microstructure alloys by using high-energy beams
  • A method for preparing non-equilibrium ultrafine microstructure alloys by using high-energy beams

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Embodiment 1

[0047] Example 1: Preparation of Al-Si alloy material based lightweight superhard

[0048] Embodiment of the present invention, the alloy composition is Al-10Si-2Mg-0.5Li-0.2Fe, addition of Si, Mg, Li alloy to reduce the density of the alloy while increasing the strength of the effect of small amount of Fe added for improving strength. By conventional ingot casting method to obtain the alloy. The density of the national standard GB / T 1423-1996 "precious metals and their alloys Density Test Method" as measured in the drainage alloy is 2.61g / cm 3 , Pure Al is lower than the density of 2.70g / cm 3 , To the light effect. Then, according to the process proposed by the invention (see, figure 1 ): High energy beam remelting surface layer remelted to stress → → remelted layer separation stabilizing compound, prepared unbalanced ultra fine grain Al-10Si-2Mg-0.5Li-0.2Fe alloy.

[0049] The surface of the high energy beam remelting in commercial selective laser melting apparatus, the la...

Embodiment 2

[0052] Example 2: Preparation of high-strength zinc alloy strong function degradation

[0053] Example 6 of the present embodiment which degraded the zinc alloy composition as shown in Table 2-1. Add Mg, Fe, Ca, Sr, Mn, Na alloying elements in the object are pure zinc is zinc improve the strength and exerts beneficial effect of these nutrients and trace elements on the human body. To better illustrate the effect of the present invention, provided the following Comparative Example, a conventional casting method the composition of six kinds of zinc alloy was prepared as shown in Table 2-1, first high purity metal raw material into the smelting furnace according to the ratio ceramic crucible, vacuum, when the pressure decreases below 10 Pa (degree of vacuum), purged with argon protection, when the argon gas introduced into the furnace to a pressure of 0.04MPa, transmission starts heating, the alloy melt is heated to 700 ~ 750 ℃ ​​refining incubated for 5 to 10 minutes, then poured in...

Embodiment 3

[0060] Preparation of non-equilibrium ultra fine titanium / magnesium composite: Example 3

[0061]This embodiment of the process proposed by the invention: a surface layer remelted remelting → → remelted layer separation stress to stabilize the composite prepared unbalanced ultra fine titanium / magnesium composite high-energy beam. Preparation Example of the present embodiment four kinds of titanium / magnesium composite material is Ti-6Al-4V / Mg-6Zn, Ti-5Mo-5V-8Cr-3Al / Mg-9Al-1Zn, Ti-6Al-3.5Mo-1.5Zr-0.3 si / Mg-3.5Li, Ti-32Mo / Mg-6Sn-5Zn.

[0062] High energy beam remelting the surface of the electron beam in a commercial district melting apparatus, the titanium alloy is an electron beam power parameters 150 ~ 500W, the scanning speed of 80 ~ 200mm / s, pitch pass 30 ~ 50μm. Magnesium alloy process parameters of the electron beam power of 100 ~ 300W, the scanning speed of 150 ~ 300mm / s, pitch pass 30 ~ 50μm. Measured electron beam remelting the surface layer has a thicknes...

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Abstract

The invention provides a method for preparing non-equilibrium superfine structure alloy by using high-energy beam, which belongs to the technical field of metal material preparation and processing. The technological process of the method includes: high energy beam surface remelting, remelting layer stress relief separation and remelting layer stabilization compounding. Through high-energy beam surface remelting, a remelted layer with supersaturated alloying elements and ultrafine grains is prepared on the surface of the alloy. Through the stress-relief separation of the remelted layer, the multi-layers, which can be ultra-fine structures of different compositions and ultra-high solid solubility, are stress-relieved and laminated. Through the stabilization and compounding of the remelting layer, the metallurgical fusion between the multi-layer materials is finally formed, so that the multi-layer materials form a whole material, thereby preparing ultra-light cemented carbide, strong functional degradable zinc alloy, high-strength composite materials, high-strength super A variety of high-performance materials with non-equilibrium ultra-fine structures such as light porous materials.

Description

Technical field [0001] The present invention belongs to the field of preparation of metal processing technology, particularly relates to a process for preparing a non-equilibrium high-energy beam use ultra fine grain alloy. Background technique [0002] With the continuous development of its alloys are widely used in various industries, people on the alloy properties are also increasing. Decision structure of the alloy properties, e.g., grain refinement can significantly improve the yield strength of the alloy. [0003] Grain refining methods include liquid and solid refinement refinement. The method comprises adding refined liquid nucleating agents, broken dendrite and improve solidification speed. Wherein, although the addition of nucleating agents can play a significant heterogeneous nucleation effect, but will change the chemical composition of the starting alloy, may result in reduced performance of certain alloys. Broken dendrite is not much effect on improving the solid so...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22F3/00C22B9/22C22C14/00C22C18/00C22C21/02C22C23/04C22C23/06
CPCC22F3/00C22C14/00C22B9/228C22C21/02C22C18/00C22C23/04C22C23/06
Inventor 石章智李长恒
Owner UNIV OF SCI & TECH BEIJING
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