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Multifunctional short-process denim dyed yarn proofing method and intelligent equipment

An intelligent equipment and process technology, applied in the field of denim yarn dyeing, can solve the problems of large demand for dyes, high cost, no overdyeing, multi-functional proofing dyeing machine, etc., to ensure uniformity and solve the effect of large water consumption

Active Publication Date: 2021-07-09
HUNAN INSTITUTE OF ENGINEERING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002]At present, in the product development stage, the enterprise mainly uses the sheet yarn dyeing and sizing machine, bundle yarn dyeing machine, and simple dyeing device of the production line to complete the proofing of indigo denim dyed yarn. Long technological process, large demand for dyestuffs, and high cost; denim yarn indigo and sulfur black multi-color over-dyeing process is favored by consumers, and there is currently no multi-functional proofing dyeing machine that can meet over-dyeing; at the same time, denim yarn dyeing has not Real-time detection and control of dye solution concentration

Method used

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  • Multifunctional short-process denim dyed yarn proofing method and intelligent equipment

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Embodiment Construction

[0036] The present invention will be further described below in conjunction with the accompanying drawings.

[0037] Such as Figure 1-3 As shown, the multifunctional short-flow denim dyed yarn proofing intelligent equipment of the present invention includes a pretreatment device 1, a softening device 2, a yarn collection device 3, a frame 4, an air oxidation device 5, a pressure control device 6, and a tension control device 7. Dye liquor detection device 8 , dip dyeing device 9 , drying device 10 and console 11 , and dye liquor intelligent supply device 12 .

[0038] Such as figure 1 , 2As shown, the pretreatment device 1 includes a mounting base, a wetting device 1, a softening device 2 and a yarn collecting device 3; the wetting device 1 and the softening device 2 are installed on the mounting base, and the wetting device 1 is located at the Bottom, softener 2 is on top of the mount. The wetting device 1 includes a wetting tank 103 and a wetting shaft installed in the ...

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Abstract

The invention discloses a multifunctional short-process denim dyed yarn proofing method and intelligent equipment. The equipment comprises a pretreatment device, a rack, a dip dyeing device, an air oxidation device, a pressure control device, a tension control device, an intelligent dye liquor detection device, an intelligent dye liquor supply device, a drying device and a console. The pretreatment device is used for wetting, softening and bundling yarns; the dip dyeing device comprises a yarn frame and a dip dyeing cylinder and is provided with the pressure control device and the tension control device; the intelligent dye liquor detection device realizes temperature and pH value detection; and the intelligent dye liquor supply device and the intelligent dye liquor detection device cooperate to finish intelligent supply of dye liquor. According to the multifunctional short-process denim dyed yarn proofing method and the intelligent equipment, yarn pretreatment, dyeing, sizing and drying are integrally designed, so that control over the yarn dyeing temperature, the dye liquor concentration, tension and pressure can be achieved, the requirements of an overdyeing process are met, meanwhile, a proofing process can be restored on a production line, and a proofing product can be directly woven on a small sample loom.

Description

technical field [0001] The invention relates to the technical field of denim yarn dyeing, in particular to a multifunctional short-flow denim dyed yarn proofing method and an intelligent device. Background technique [0002] At present, in the product development stage, the enterprise mainly uses the sheet yarn dyeing and sizing machine, beam dyeing machine, and simple dyeing device of the production line to complete the proofing of indigo denim dyed yarn, which has the problems of long proofing process, large demand for dyes, and high cost; denim yarn The multi-color over-dyeing process of thread indigo and sulfur black is favored by consumers. At present, there is no multi-functional proofing dyeing machine that can meet the over-dyeing requirements; meanwhile, the real-time detection and control of dye liquor concentration cannot be realized in denim yarn dyeing. Contents of the invention [0003] In order to solve the above technical problems, the present invention pro...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D06B23/10
CPCD06B23/10
Inventor 周衡书席立锋武世锋
Owner HUNAN INSTITUTE OF ENGINEERING
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