Remote monitoring type hydraulic single-row punching machine intelligent control system and method

Abstract

The invention relates to a remote monitoring type hydraulic single-row punching machine intelligent control system and method. The system comprises a communication gateway, a field control terminal, a hydraulic sensor, a mechanical pressure sensor, a laser level meter, a grating scale and a 3D camera; the field control terminal is electrically connected with the communication gateway, the hydraulic sensor, the mechanical pressure sensor, the laser level meter, the grating scale and the 3D camera; and the communication gateway and the field control terminal are both embedded into a hydraulic single-row punching machine main control box and electrically connected with a hydraulic single-row punching machine main control circuit. The control method comprises the three steps of equipment assembly, monitoring operation and remote control and correction. According to the remote monitoring type hydraulic single-row punching machine intelligent control system and method, synchronous control over a plurality of hydraulic single-row punching machines can be effectively realized at the same time, and the control precision and efficiency are high; and meanwhile, cutting parameters can be adjusted in time and faults of the hydraulic single-row punching machines can be pre-judged according to the operation precision of the hydraulic single-row punching machines, so that the operation stability and reliability of the punching equipment are improved.

Description

technical field [0001] The invention relates to an intelligent control system and method for a remote monitoring type hydraulic single-row punching machine, belonging to the technical field of machining equipment. Background technique [0002] The hydraulic single-row punching machine is an important equipment in stamping forming and punching processing, and it is used in a huge amount. However, it is found in actual use that the control system of the current hydraulic single-row punching machine often uses the traditional control circuit system, such as Although the switching circuit system based on contactors and relays can meet the needs of use, the work efficiency is low and the machining accuracy is relatively low. To solve this problem, although the automation system based on programmable controllers and other control equipment has also been developed A relatively high level of control system, but still lacks effective machining detection, feedback and control capabili...

AI Technical Summary

Problems solved by technology

[0002] The hydraulic single-row punching machine is an important equipment in stamping forming and punching processing, and it is used in a huge amount. However, it is found in actual use that the control system of the current hydraulic single-row punching machine often uses the traditional control circuit system, such as Although the switching circuit system based on contactors and relays can meet the needs of use, the work efficiency is low and the machining accuracy is relatively low. To solve this problem, although the automation system based on programmable controllers and other control equipment has also been developed A relatively high level of control system, but still lacks effective machining detection, feedback and control capabilities, which further leads to relatively poor control accuracy of stamping operations. At the same time, various types of hydraulic single-row punching machines are running and using In the process, it is often necessary for the staff to judge the equipment operation error and hidden dangers of equipment operation failure based on the work experience, which further leads to the low processing accuracy of the current hydraulic single-row punching machine and the poor operation stability of the equipment, which is difficult to effectively meet the needs of use.

Images