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Iron-containing material pretreatment and composite injection method and system

A pretreatment and material technology, applied in the direction of fluidized bed furnace, etc., can solve the problems of affecting the heat transfer and mass transfer reaction rate of smelting reduction reaction, poor pre-reduction effect of iron-containing materials, poor mixing effect of coal powder and mineral powder, etc. , to achieve the effect of being beneficial to pneumatic conveying, improving kinetic conditions, and promoting the advance of melting reaction

Pending Publication Date: 2021-08-20
SHANDONG MOLONG PETROLEUM MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The fluidized bed technology used in the iron bath smelting reduction process uses the high-temperature gas generated by the smelting reduction furnace to preheat the ore powder, but the traditional fluidized bed process directly uses the gas generated by the smelting reduction furnace, which has a high degree of oxidation and high quality. Poor, poor reducing ability, and only pre-reduced by the first-stage circulating fluidized bed, resulting in poor pre-reduction effect of iron-containing materials, and the pre-reduction degree is lower than 20%.
[0004] At the same time, in the traditional iron bath smelting reduction process, coal powder and mineral powder are transported by two different delivery pipelines, which are connected to different solid spray guns and injected into the smelting reduction furnace. After entering the smelting reduction furnace, the mixing effect of coal powder and mineral powder Poor, the furnace temperature of pulverized coal is low, and the surface activity is low, which seriously affects the heat transfer and mass transfer reaction rate of the smelting reduction reaction
Pulverized coal needs to absorb a large amount of heat to reach the reaction temperature before the smelting reduction reaction can proceed. The reaction time is prolonged and the reaction is not sufficient. Part of the material particles will be carried out of the furnace with the rising gas, resulting in waste of materials.

Method used

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  • Iron-containing material pretreatment and composite injection method and system
  • Iron-containing material pretreatment and composite injection method and system
  • Iron-containing material pretreatment and composite injection method and system

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Experimental program
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Embodiment 1

[0099] Embodiment 1 of the present application provides a kind of ferrous material pretreatment and composite injection method, comprises the following steps:

[0100] (1) After the iron-containing material is crushed and ground by the ball mill 1, it is transported at a fixed speed by the belt conveyor 2 and the screw feeder 3 to a fluidization device 41, and the iron-containing material passes through the first section of the fluidization device 41 lower part. The feed port 412 enters the first stage of fluidization device 41, and the first reducing gas enters the first stage of fluidization device 41 through the first air inlet 411 at the bottom of the first stage of fluidization device 41, and the iron-containing material and the first reducing gas perform convective heat exchange , the first reducing gas performs dehydration and drying treatment on iron-containing materials and one-stage preheating and pre-reduction treatment. The temperature of the first reducing gas in t...

Embodiment 2

[0148] Embodiment 2 of the present application provides a ferrous material pretreatment and composite injection system, which includes a ferrous material pretreatment subsystem 4 and a composite injection subsystem 6 . Among them, the iron-containing material pretreatment subsystem 4 includes a first-stage fluidization device 41, a second-stage fluidization device 42, a first cyclone separator 43, and a second cyclone separator 44; the composite injection subsystem 6 includes a hot ore injection device 61. Coal powder / flux injection device 62, compound injection pipeline 63, solid spray gun 64. Wherein, one-stage fluidization device 41 is connected with two-stage fluidization device 42, and first cyclone separator 43 and second cyclone separator 44 are arranged between one-stage fluidization device 41 and second-stage fluidization device 42, and two-stage fluidization device The device 42 is connected with the hot ore blowing tank 611 . The first injection pipeline 613 and th...

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Abstract

The invention provides an iron-containing material pretreatment and composite injection method and system. The method comprises the following steps of (1) crushing and grinding an iron-containing material, and then carrying out dehydration drying treatment and primary preheating pre-reduction treatment on the iron-containing material; (2) carrying out secondary preheating and pre-reduction treatment on the iron-containing material subjected to the primary preheating and pre-reduction treatment; (3) premixing pulverized coal, a flux and the iron-containing material subjected to secondary preheating and pre-reduction treatment in an injection pipeline before being injected into a smelting reduction furnace, so that sensible heat carried by the iron-containing material preheats the pulverized coal and the flux; and (4) blowing the premixed mixed material into the smelting reduction furnace. According to the method, the iron-containing material treatment efficiency is high, the process is short, the comprehensive utilization rate of energy is high, the coal consumption of an iron bath smelting reduction process can be reduced to 850 kg / t or below, and the heat efficiency is increased by 3-5%.

Description

technical field [0001] The invention relates to the technical field of raw fuel pretreatment in a smelting reduction process, in particular to a method and system for pretreatment of iron-containing materials and composite injection. Background technique [0002] The iron bath smelting reduction process is a smelting reduction metallurgical process using non-coking coal powder and iron ore powder to reduce iron oxides to metallic iron with carbon in a high-temperature molten state. It has strong raw material adaptability, short process flow, With the advantages of less environmental pollution and good quality of molten iron, it is an advanced ironmaking technology to solve the problems of my country's lack of coking coal resources and environmental protection. [0003] The smelting reduction production process is currently dominated by the "two-step method", that is, the "pre-reduction" + "final reduction" process. The fluidized bed technology used in the iron bath smelting ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B1/00C21B13/00
CPCC22B1/00C21B13/0066C21B13/0006
Inventor 张冠琪张巧丽王金霞陈庆孟张晓峰
Owner SHANDONG MOLONG PETROLEUM MACHINERY