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Thermal insulation material for arch top of float glass kiln

A technology of thermal insulation material and float glass, applied in glass furnace equipment, glass manufacturing equipment, manufacturing tools, etc., can solve the problems of high working temperature, large heat dissipation loss and high temperature, achieve low change of reburning line and increase thermal insulation effect , the effect of low thermal conductivity

Active Publication Date: 2021-08-24
洛阳欧斯特新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The working temperature of the glass kiln pool is as high as 1580°C. After the glass kiln runs stably, the contact interface temperature between the heavy silica brick and the light silica brick reaches 1500-1550°C, which brings great benefits to the long-term use of the light silica brick and the energy saving and consumption reduction of the glass kiln. serious challenge
The existing lightweight silica bricks have a density of 1.0-1.2g / cm 3 , the silica content is only 90-92wt%, and the thermal conductivity at 350°C is 0.065w / (m·k). The high impurity content and high thermal conductivity make lightweight silica bricks prone to shrinkage and damage during service. Reduce the service life of the glass furnace; the temperature of the outer surface of the roof of the glass furnace is too high (above 120°C), the heat loss is large, and the effect of energy saving and consumption reduction is not significant; or the thickness of the insulation layer needs to be increased to reduce the heat loss, resulting in the The lower layer of silica bricks bears greater pressure, which is likely to cause safety hazards

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] An insulating material for the roof of a float glass kiln, comprising 73% of silica fine powder, 13% of silica micropowder, and 14% of fumed silica;

[0018] Add silica fine powder, silica micropowder, and fumed silica to a high-speed mixer for high-speed stirring at a speed of 1500rpm, so that all raw materials are fully mixed and evenly obtained to obtain a mixture; then the mixture is subjected to isostatic preforming and pressed into Block, the molding pressure of isostatic preforming is 2MPa, use fumed silica and silica powder to realize the bonding of silica fine powder, and then crush the block to obtain fine-grained powder material, so that Construction: In the construction process, the fine-grained powdery material is spread on the heavy silica brick, and compacted to obtain the insulation material for the roof of the float glass kiln, and the compaction pressure is not lower than 0.15MPa.

Embodiment 2

[0020] An insulating material for the roof of a float glass kiln, comprising 65% of silica fine powder, 20% of silica micropowder, and 5% of fumed silica;

[0021] Add silica fine powder, silica micropowder, and fumed silica to a high-speed mixer for high-speed stirring at a speed of 2000rpm, so that all raw materials are fully mixed and evenly obtained to obtain a mixture; then the mixture is subjected to isostatic preforming and pressed into Block, the molding pressure of isostatic preforming is 2MPa, use fumed silica and silica powder to realize the bonding of silica fine powder, and then crush the block to obtain fine-grained powder material, so that Construction: In the construction process, the fine-grained powdery material is spread on the heavy silica brick, and compacted to obtain the insulation material for the roof of the float glass kiln, and the compaction pressure is not lower than 0.15MPa.

Embodiment 3

[0023] An insulating material for the roof of a float glass kiln, comprising 75% of silicon dioxide fine powder, 10% of silicon dioxide fine powder, and 15% of fumed silicon dioxide;

[0024] Add silica fine powder, silica micropowder, and fumed silica to a high-speed mixer for high-speed stirring at a speed of 1750rpm, so that all raw materials are fully mixed and evenly obtained to obtain a mixture; then the mixture is subjected to isostatic preforming and pressed into Block, the molding pressure of isostatic preforming is 2MPa, use fumed silica and silica powder to realize the bonding of silica fine powder, and then crush the block to obtain fine-grained powder material, so that Construction: In the construction process, the fine-grained powdery material is spread on the heavy silica brick, and compacted to obtain the insulation material for the roof of the float glass kiln, and the compaction pressure is not lower than 0.15MPa.

[0025] Among them, the silica content of th...

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Abstract

The invention discloses a thermal insulation material for an arch top of a float glass kiln. The thermal insulation material comprises silicon dioxide fine powder, silicon dioxide micro powder and fumed silica. The thermal insulation material for the arch top of the float glass kiln is prepared according to the following steps: adding the silicon dioxide fine powder, the silicon dioxide micro powder and the fumed silica into a high-speed stirrer for high-speed stirring to fully and uniformly mix all the raw materials to obtain a mixture; performing isostatic pressing preforming on the mixture to form a block body, bonding the silicon dioxide fine powder by using the fumed silica and the silicon dioxide micro powder, and crushing the block body to obtain fine-grained powder so as to facilitate construction; and in the construction process, laying the fine-grained powdery material flatly on heavy silica bricks and conducting compacting to obtain the thermal insulation material for the arch top of the float glass kiln. The thermal insulation material for the arch top of the float glass kiln prepared by the invention has the advantages of high silicon dioxide content, low thermal conductivity and low reheating linear change, can be used for a long time at the arch top of the float glass kiln, and realizes energy conservation and consumption reduction in the glass industry.

Description

technical field [0001] The invention belongs to the technical field of thermal insulation materials, in particular to a thermal insulation material for the roof of a float glass kiln. Background technique [0002] High energy consumption is the bottleneck restricting the development of the float glass industry. Glass furnaces, especially the roof insulation of glass furnaces, can effectively save energy and reduce consumption in glass production enterprises, which has attracted widespread attention. [0003] The selection of high-performance insulation materials is the technical key to determine the insulation performance of the roof of the glass kiln. The current roof structure of the float glass kiln consists of heavy silica bricks, light silica bricks and thermal insulation fiber felt from bottom to top. The working temperature of the glass kiln pool is as high as 1580°C. After the glass kiln runs stably, the contact interface temperature between the heavy silica brick a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C03B5/43C04B30/00
CPCC03B5/43C04B30/00C04B2201/32C04B2201/20C04B14/06C04B14/062
Inventor 杨光辉
Owner 洛阳欧斯特新材料有限公司