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Foaming product using air to replace foaming agent and preparation method thereof

A foaming agent and air technology, applied in the field of foaming products, can solve the problems of producing a large amount of foaming agent and peculiar smell, and achieve the effects of improving heat resistance, good dimensional stability and high hardness

Pending Publication Date: 2021-09-14
滁州新佳诚模具制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to provide a foaming product that uses air instead of a foaming agent and its preparation method, which solves the problem that at present, foam molding is mostly carried out by chemical methods, and the foaming agent will produce a large amount of carbon dioxide after decomposition. The problem of odor during the production process of the agent

Method used

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  • Foaming product using air to replace foaming agent and preparation method thereof
  • Foaming product using air to replace foaming agent and preparation method thereof

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Embodiment 1

[0020] The invention provides a foaming product with air instead of a foaming agent and a preparation method thereof, which comprises the following raw materials in weight percentages of each component: 13% of soft styrene-butadiene rubber, 17% of natural rubber, 8% of terpolymer, o-phthalic acid Dioctyl dicarboxylate 17%, epoxy resin 25%, polyvinyl butyral 4%, azodicarbonamide 5%, high pressure low density polyethylene 10% and crosslinking agent 2%.

Embodiment approach

[0021] As a preferred embodiment of the present invention, the terpolymer consists of ethylene, propylene and non-conjugated diene.

[0022] As a preferred embodiment of the present invention, the epoxy resin is bisphenol A epoxy resin or epoxy-modified silicone resin.

[0023] As a preferred embodiment of the present invention, the preparation method comprises the following steps:

[0024] Step 1: Add soft styrene-butadiene rubber, natural rubber, terpolymer, dioctyl phthalate, epoxy resin, polyvinyl butyral and high-pressure low-density polyethylene into a closed rubber mixer for heating and mixing , the vested mixture;

[0025] Step 2: Add azodicarbonamide to the mixture obtained in step 1, and increase the heating temperature to mix again to obtain the initial mixture.

[0026] Step 3: Pour the raw material mixed in step 2 into the mold, add a crosslinking agent, and send it to a flat vulcanizer for crosslinking and foaming;

[0027] Step 4: Inject air into the mold in ...

Embodiment 2

[0033] The invention provides a foaming product with air instead of a foaming agent and a preparation method thereof, which comprises the following raw materials in weight percent of each component: 10% of soft styrene-butadiene rubber, 15% of natural rubber, 5% of terpolymer, o-phthalic acid Dioctyl dicarboxylate 15%, epoxy resin 20%, polyvinyl butyral 3%, azodicarbonamide 4%, high pressure low density polyethylene 5% and crosslinking agent 1%.

[0034] As a preferred embodiment of the present invention, the terpolymer consists of ethylene, propylene and non-conjugated diene.

[0035] As a preferred embodiment of the present invention, the epoxy resin is bisphenol A epoxy resin or epoxy-modified silicone resin.

[0036] As a preferred embodiment of the present invention, the preparation method comprises the following steps:

[0037] Step 1: Add soft styrene-butadiene rubber, natural rubber, terpolymer, dioctyl phthalate, epoxy resin, polyvinyl butyral and high-pressure low-d...

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Abstract

The invention discloses a foaming product using air to replace a foaming agent and a preparation method thereof. The foaming product comprises the following raw materials in percentage by weight: 10-15% of soft butadiene styrene rubber, 15-20% of natural rubber, 5-10% of terpolymer, 15-20% of dioctyl phthalate, 20-30% of epoxy resin, 3-5% of polyvinyl butyral, 4-7% of azodicarbonamide, 5-15% of high-pressure low-density polyethylene and 1-3% of a cross-linking agent. According to the invention, air is adopted to replace a foaming agent in the prior art, a net structure of plastic or rubber is expanded, the foaming effect is achieved, the situation that a large amount of carbon dioxide is generated after foaming of the foaming agent, the environment is polluted is avoided, the foaming product does not have unpleasant smell, the epoxy resin is added, the bisphenol A epoxy resin in the epoxy resin has good physical and chemical properties after being cured, the product has good dimensional stability and high hardness, and meanwhile, the heat resistance of the foamed plastic is also improved.

Description

technical field [0001] The invention relates to the technical field of foamed products, more specifically to a foamed product in which air is used to replace a foaming agent and a preparation method thereof. Background technique [0002] In the foam molding process or foamed polymer material, a cellular or porous structure is formed through the addition and reaction of physical or chemical blowing agents. The basic steps of foam molding are the formation of nuclei, the growth or expansion of nuclei, and the stabilization of nuclei. Under given temperature and pressure conditions, the solubility of the gas decreases, so that it reaches a saturated state, so that the excess gas is removed and bubbles are formed, thereby achieving nucleation; the general term for making foam molding methods. [0003] At present, foam molding is mostly carried out by chemical methods. After the foaming agent is decomposed, a large amount of carbon dioxide will be generated, and the foaming agen...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L63/02C08L63/00C08L9/06C08L7/00C08L23/16C08K5/12C08J9/30
CPCC08J9/30C08J9/0061C08J9/0023C08J2363/02C08J2363/00C08J2409/06C08J2407/00C08J2423/16
Inventor 张继发
Owner 滁州新佳诚模具制造有限公司
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