Machining method of pedal shaft core

A processing method and pedal technology, which is applied in the processing field of the pedal shaft core, can solve problems such as insufficient hardness, inconvenient tapping, and bending deformation of the shaft core, so as to achieve the effect of safe use and high production cost

Inactive Publication Date: 2021-09-28
彭灵敏
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the actual application process, although the production cost of the axle core using the spin riveting process is low, due to the lack of hardness of the axle core using the spin riveting process (high hardness cannot be riveted), when the pedal force is large, the axle core will be broken. The pedal is bent and deformed, so it can only be applied to children's bicycles with light loads. Although the pedals with nut locking technology can achieve higher hardness through heat treatment, due to the high hardness, tapping is more inconvenient and increases Due to the high hardness, the head of the shaft core cannot be plastically deformed into a mushroom-shaped protrusion during subsequent use. During driving, due to vibration and other reasons, the lock nut will loosen, causing the pedal to come out

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] A kind of processing method of pedal shaft core provided by this embodiment comprises the following steps:

[0026] 1: blanking and drawing

[0027] Take No. 20 steel with a diameter of 14 mm, phosphating, and wire drawing into a wire with a diameter of 12.3 mm.

[0028] 2: Forming

[0029] Hang the wire rod on the coil of the automatic cold forging machine, cut the material, the length is 80 mm, and form the blank of the shaft core in the automatic cold forging machine.

[0030] 3: Machining the undercut

[0031] On the automatic machine tool, cut the tail of the shaft core at a distance of 12.5 mm from the tail, and cut back the groove.

[0032] 4: Rubbing

[0033] On the automatic thread rolling machine, thread the tail of the shaft core, the thread specification is 9 / 16*24 teeth, and the length is 12.5 mm.

[0034] 5. Heat treatment

[0035] Heat treatment and quenching. In the mesh belt furnace, carbonitriding is used to harden and temper the surface of the...

Embodiment 2

[0041] On the basis of Example 1, two steps are added after the heat treatment, which are respectively vibratory discharge and automatic reclaiming. The vibration discharge step is to place the shaft core to be processed after heat treatment on the material head of the vibration arrangement machine model 720 In the process, the shaft core is constantly vibrating and moving, and the tail end of the thread will automatically face down and be arranged neatly along the special track. The automatic retrieving step is completed by the manipulator in steps 6 and 7.

Embodiment 3

[0043] On the basis of embodiment 1 or embodiment 2, after the cooling step, the blackening step is added, and the shaft core before the blackening step is degreased, pickled, cleaned, and the blackening process is carried out. The core is dried.

[0044] When the shaft core is in use, put the bushing into the inner holes on both sides of the pedal frame, then put the shaft core, put a 2.5 mm thick gasket on the head of the shaft core, and then put the pedal on the spin riveting In the jig of the machine (maximum pressure 350kgf), the setting time is about 1.8 seconds, and the riveting is carried out. The riveting head rolls the circumference of the shaft core, and the head of the shaft core plastically deforms into a mushroom head shape, and the assembly is completed.

[0045] The processing method of a pedal shaft core provided by this embodiment is very convenient because the thread rolling is performed before heat treatment. At the same time, heat treatment is performed on...

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Abstract

The invention relates to a machining method of a pedal shaft core. The machining method of the pedal shaft core comprises the following steps of blanking and wire drawing, forming, tool withdrawal groove machining, thread rolling, heat treatment, vibration discharging, automatic material taking, annealing, cooling and blackening. In the step, due to the fact that thread rolling is carried out before heat treatment, it is quite convenient to machine, and meanwhile, heat treatment is carried out on the shaft core, so that the shaft core reaches the high hardness, a requirement that a pedal is large in strength and cannot be bent can be met, the head of the shaft core is annealed, the material hardness is greatly reduced; after spin riveting, the head of the shaft core is plastically deformed into a mushroom-shaped protrusion, and therefore the pedal frame is buckled, and the pedal is very safe to use; in the whole set of step, the longest machining time of a single shaft core is the annealing process, the time is 5 seconds per shaft core, and 5760 shaft cores can be produced per shift according to eight hours per shift, so that the production efficiency is greatly improved.

Description

technical field [0001] The invention relates to a processing method for a pedal shaft core. Background technique [0002] Bicycle pedals are assembled on the left and right cranks of the bicycle. When the bicycle is riding, the pedal force is first transmitted to the pedals, and then the axle core of the pedals drives the crank to rotate, and the rear wheel is driven by the chainring and the chain flywheel. Turn, thus making the bike go forward. A general pedal is composed of a shaft core, a pedal frame, and a shaft sleeve. There are two shaft sleeves, which are respectively tightly embedded on both sides of the inner hole of the pedal frame. The shaft core passes through the inner hole of the pedal frame, and then the head of the shaft core is protruded to buckle the pedal frame by the riveting process, or some nuts are used to lock the pedal frame to prevent Pedal frame comes out of axle. [0003] In the actual application process, although the production cost of the ax...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00
CPCB23P15/00
Inventor 彭灵敏
Owner 彭灵敏
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