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Novel spheroidizing inoculation treatment method

A technology of nodular inoculation and treatment method, which is applied in the field of casting, can solve the problems such as the inconspicuous production effect of ductile iron castings, and achieve the effect of improving effect, high safety, stable mechanical properties and metallographic structure

Active Publication Date: 2021-10-22
武汉武重铸锻有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This invention adds an inverted inoculation process between the two steps of inoculation in the original spheroidizing bag and inoculation with flow, and realizes the special process of instantaneous multiple inoculation; but this method of inoculation by inversion is more suitable for the production of small ductile iron castings , it is not obvious for the production of large and large tonnage ductile iron castings

Method used

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  • Novel spheroidizing inoculation treatment method
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  • Novel spheroidizing inoculation treatment method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0062] The above-mentioned spheroidizing inoculation method is used to produce shell ductile iron castings with an average wall thickness of more than 60mm and a thickness of 170mm at the thickest part. The net weight of the castings is 39t (upper shell) and 48t (lower shell), and multiple pieces are produced continuously. The casting number The order is 1-2, 1-1, 2-2, 2-1, 3-2 and 3-1. The castings are respectively equipped with 40mm attached casting test blocks and 70mm attached casting test blocks. The corresponding metallographic structure and mechanical properties As shown in Table 1.

[0063] The added amount of the nodulizer is 1.1%, the added amount of the primary inoculant is 0.2%, the added amount of the secondary inoculant is 0.4%, the added amount of the secondary inoculant is 0.4%, and the added amount of the secondary inoculant is 0.4%. The amount of inoculant added is 0.07%,

[0064] Use 43% low-Mn stamping scrap steel and 57% Q10 pig iron for melting and smelt...

Embodiment 2

[0072] This embodiment provides a spheroidization inoculation device used in the spheroidization inoculation method to improve and ensure the inoculation effect.

[0073] like Figure 4 and Figure 5 As shown, the device for incubating with the flow includes a follower funnel 8, and a connecting rod 9 fixedly supporting the follower funnel 8, and the connecting rods 9 are two symmetrically arranged on the outer periphery of the follower funnel 8, so The connecting rod 9 is arranged parallel to the crossbeam 7 above the boom 6 of the spheroidizing bag 2; the outside of the boom 6 is provided with a vertical slideway 10, and the slideway 10 is provided with a slide block 11, Described slide block 11 is provided with electric push rod 12, and the output end of described electric push rod 12 is connected with the end of described connecting rod 9; The lower end outlet of described follower funnel 8 is provided with plug 13, and described A stay cord 14 is connected to the plug 1...

Embodiment 3

[0080] This embodiment provides a follower funnel of another structure.

[0081] like Figure 7 As shown, the top of the follower funnel 8 is cylindrical, and the bottom is a tapered discharge part. The cross section of the discharge part is an inverted trapezoidal silo structure, and an anti-sticking device is provided on the inside of the follower funnel 8. A paint layer is attached; the anti-adhesion paint is a silicon crystal porcelain paint painted on the warehouse wall, which can reduce friction and facilitate the smooth outflow of the inoculant.

[0082] Further, the connecting rod 9 is symmetrically welded to the cylindrical outer circumference of the follower funnel 8, and a reinforced transition plate is provided at the welding place to improve the connection strength.

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Abstract

The invention discloses a novel spheroidizing inoculation treatment method which comprises the following steps: selecting two hot metal ladles as a transfer ladle and a spheroidizing ladle respectively; after the components of the molten iron in the furnace are qualified, overheating the molten iron to 1480-1500 DEG C, discharging the molten iron into the transfer ladle, pouring out a required weight, and adding a primary inoculant into the transfer ladle, wherein a spheroidizing agent and a secondary nucleating agent are preset in the spheroidizing bag; transporting the transfer ladle and the spheroidizing ladle to a pouring site, lifting the transfer ladle to measure the weight and the temperature, rapidly pouring the molten iron into the spheroidizing ladle when the temperature of the molten iron ranges from 1400 DEG C to 1460 DEG C, and adding a third-time inoculant into the spheroidizing ladle while the molten iron is poured into the spheroidizing ladle; and during pouring, adding a nucleating agent for four times along with the molten iron. According to the method, by adopting a ladle-to-ladle spheroidizing inoculation treatment process and controlling the adding amount of the inoculant every time reasonably, the inoculation treatment effect is obviously improved, the spheroidizing effect is more ideal, the number of graphite is large, the graphite form is good, the mechanical property and the metallographic structure are stable, and finally qualified large ductile iron castings can be stably produced.

Description

technical field [0001] The invention relates to the technical field of casting, in particular to a novel spheroidizing inoculation treatment method. Background technique [0002] Due to thick and large section ductile iron castings are prone to abnormal graphite such as blooming, fragmented, and coarse, and due to the long liquid cooling and solidification time, there will be phenomena such as spheroidization decline and gestation decline, which will have an impact on the matrix structure. , seriously deteriorating the mechanical properties of castings. [0003] At present, when producing large-scale ductile iron parts, the traditional flushing method is generally used for spheroidization process, that is, nodulizer and inoculant are added to the bottom of the nodularization bag, and the process of adding secondary flow with the flow is used for production. The disadvantage of this process is that The controllability of the spheroidization temperature is small and the numbe...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D1/00C21C1/10C22C33/10C22C37/04C22C37/10
CPCB22D1/00C21C1/10C21C1/105C22C33/10C22C37/04C22C37/10C21D2211/005Y02P10/20
Inventor 潘密杨宗明何程陈春生
Owner 武汉武重铸锻有限公司
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