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Three-period extremely-small curved surface supporting structure manufactured by applying metal additive and manufacturing method of three-period extremely-small curved surface supporting structure

A technology of extremely small curved surfaces and metal additives, which is applied in the direction of additive manufacturing, additive processing, and process efficiency improvement. It can solve the problems of increased powder, weak support effect, and difficult recycling, so as to save powder and improve powder utilization. , high-strength effect

Active Publication Date: 2021-11-19
SHANGHAI TECH UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In view of the shortcomings of the prior art described above, the purpose of the present invention is to provide a three-period minimally curved surface support structure and its manufacturing method using metal additive manufacturing, which is used to solve the problem of weak support in the prior art and closed The structure leads to problems such as increased powder cost for printing support and difficulty in recycling

Method used

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  • Three-period extremely-small curved surface supporting structure manufactured by applying metal additive and manufacturing method of three-period extremely-small curved surface supporting structure
  • Three-period extremely-small curved surface supporting structure manufactured by applying metal additive and manufacturing method of three-period extremely-small curved surface supporting structure
  • Three-period extremely-small curved surface supporting structure manufactured by applying metal additive and manufacturing method of three-period extremely-small curved surface supporting structure

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] Embodiment 1: A three-period minimally curved support structure using metal additive manufacturing. Such as Figure 4 Shown is the structural schematic diagram of the three-period minimally curved support structure using metal additive manufacturing;

[0043] The support structure is composed of one or more cell structures with a three-period minimally curved porous structure cell array, which can be changed in space according to the actual part design requirements and heat transfer requirements. The density distribution composition is filled between the substrate and the part to be supported; wherein, the cell surface structure of the three-period minimal curved surface porous structure is obtained by an implicit function mathematical expression and setting parameters.

[0044] Combined with finite element analysis, comparing the advantages of the three-period minimal curved surface structure and the traditional surface support in this embodiment, the simulation analy...

Embodiment 2

[0045] Embodiment 2: A three-period minimally curved impeller support structure manufactured using metal additives. Such as Figure 5 Shown is the structural schematic diagram of the three-period minimally curved impeller support structure using metal additive manufacturing;

[0046] The impeller support structure is composed of one or more cell structures with a three-period minimally curved porous structure cell array, which is designed according to the actual parts design requirements and heat transfer requirements in the space. It is composed of variable density distribution and filled between impeller-shaped parts; wherein, the cell surface structure of the three-period minimal curved surface porous structure is obtained by implicit function mathematical expressions and setting parameters.

[0047] Printed three-phase minimal surface structural support structure for the impeller zero of the brittle superalloy IN738. The part has 12 blades with an overhang angle greater ...

specific Embodiment

[0050] Such as Figure 6 A schematic flow chart showing a method for manufacturing a three-period minimally curved surface support structure using metal additive manufacturing in an embodiment of the present invention.

[0051] The methods include:

[0052] Step S61: Generate a three-period minimally curved porous structure cell array model with a three-period minimally curved porous structure cell surface structure based on the input implicit function mathematical expression and set parameters.

[0053] Optionally, enter the mathematical expression of the implicit function and set the parameters in the modeling software to generate a point cloud model of a very small surface with different structural forms, and use the 3D modeling software or programming means to construct a model with the required size and structural feature parameters. The three-period minimal curved surface porous structure cell array model of the three-period minimal curved surface porous structure cell ...

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Abstract

According to the three-period extremely-small curved surface supporting structure manufactured through the metal additive and the manufacturing method of the three-period extremely-small curved surface supporting structure, the supporting structure of the three-period extremely-small curved surface structure can obtain relatively high strength and good impact resistance only by using a small amount of metal powder and printing quality, and compared with a traditional surface patch type supporting structure, the three-period extremely-small curved surface structure can achieve the same strength with the smaller supporting volume. Meanwhile, as the three-period extremely-small curved surface structure is a completely-open curved surface structure, powder cannot be closed and is difficult to recycle in the printing process, the powder utilization rate is increased, and the powder is saved.

Description

technical field [0001] The invention relates to laser powder bed metal additive manufacturing technology, in particular to a three-period minimally curved surface support structure and a manufacturing method using metal additive manufacturing. Background technique [0002] Laser powder bed metal additive manufacturing technology (metal 3D printing) uses high-energy laser as a heat source to realize metal printing components layer by layer by melting powder materials. It adopts the principle of discrete stacking and integrates computer-aided design, material processing and forming technologies, and can manufacture metal parts with highly complex shapes, which has broad application prospects in the aerospace field. In laser powder bed metal additive manufacturing, it is especially important to build a suitable support structure for the printed part. On the one hand, the support structure can strengthen the stability of the connection between the part and the printed substrate...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F10/28B22F10/47B22F10/85B33Y40/00B33Y50/02B33Y10/00
CPCB22F10/28B22F10/47B22F10/85B33Y40/00B33Y50/02B33Y10/00Y02P10/25
Inventor 翟梓融陈奕璇武颖娜昌海欧尧
Owner SHANGHAI TECH UNIV